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Hearth and Home Technologies NDV4236IL, NDV3630, NDV3933L, NDV4842 Installer Guide, Getting Started

Models: NDV3933IL NDV3036IL NDV4236L NDV4842L NDV4236I NDV3933L NDV4236IL NDV4842 NDV3630L NDV3933I NDV4842IL NDV4236 NDV4842I NDV3630 NDV3933 NDV3630I

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Getting Started

4	Getting Started	Installer Guide
4

A. Typical Appliance System

NOTICE: Illustrations and photos reﬂect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

VERTICAL TERMINATION CAP (SECTION 10.F. )

NON-COMBUSTIBLE ROOF FLASHING

MAINTAINS MINIMUM CLEARANCE

AROUND PIPE (SECTION 10.E.)

VENT PIPE (SECTION 8)

CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C.)

HORIZONTAL TERMINATION CAP (SECTION 10.H.)

FRAMING/HEADER (SECTION 5)

GAS LINE (SECTION 11)

Figure 4.1 Typical Appliance System

NOTE: An installation will have either a vertical termination or a horizontal termination. It will not have both (as shown).

STORM COLLAR (SECTION 10.E. )

VENT PIPE PENETRATES ROOF

PREFERABLY WITHOUT AFFECTING

ROOF RAFTERS

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.E.)

FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C.)

OPTIONAL

WALL SWITCH (Section 12.G.)

MANTEL AND MANTEL LEG (SECTION 5.D. & 13.A.)

SURROUND (SECTION 14.M.)

HEARTH EXTENSION (Section 13.E.)

16	Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08

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Hearth and Home Technologies NDV4236IL, NDV3630, NDV3933L Installer Guide, Getting Started, A. Typical Appliance System

Contents

Models What to do if you smell gasOwner’s Manual D DOA. Congratulations Homeowner Reference InformationRead this manual before installing or operating this appliance Please retain this owner’s manual for future referenceTable of Contents Installer GuideSafety Alert Key User Guide14 Appliance Setup TroubleshootingÎ = Contains updated information Reference MaterialsB. Limited Lifetime Warranty Gas Appliance Fireplace Limited Lifetime WarrantyLimited Lifetime Warranty 1 Year Limited WarrantyD. High Altitude Installations 1 Listing and Code ApprovalsA. Appliance Certiﬁcation B. Tempered Glass SpeciﬁcationsG. Requirements for the Commonwealth of Massacusetts Installation of Carbon Monoxide DetectorsExemptions MANUFACTURER REQUIREMENTS Gas Equipment Venting System ProvidedA. Gas Fireplace Safety User Guide2 Operating Instructions B. Your FireplaceF. Fixed Glass Assembly G. Remote Controls, Wall Controls and Wall SwitchesC. Fan Kit optional D. Clear SpaceFOR YOUR SAFETY READ BEFORE LIGHTING Ignition IPIor explosion may result causing property damage LIGHTING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WARNING RISK OF FIREJ. Standing Pilot IgnitionL. Frequently Asked Questions K. After Appliance is LitISSUE SOLUTIONS3 Maintenance and Service A. Maintenance Tasks-HomeownerGlass Cleaning Remote ControlB. Maintenance Tasks-Service Technician Gasket Seal and Glass Assembly InspectionVenting LogsFigure 3.1 IPI Flame Patterns Either cobrahead or SITFigure 3.2 Standing Pilot Flame Patterns Installer Guide Getting StartedA. Typical Appliance System Figure 4.1 Typical Appliance SystemC. Tools and Supplies Needed B. Design and Installation ConsiderationsD. Inspect Appliance and Components 5 Framing and Clearances A. Select Appliance LocationModel Figure 5.1 Appliance LocationsB. Constructing the Appliance Chase C. ClearancesMantels D. Mantel and Wall ProjectionsMantel Legs or Wall Projections 6 Termination Locations A. Vent Termination Minimum ClearancesFire Risk Maintain vent clearance to combustibles as speciﬁed DO NOT pack air space with insulation or other materialsFigure 6.5 Minimum Clearances for Terminations 7 Vent Information and Diagrams A. Approved PipeD. Measuring Standards B. Vent Table Key1. Top Vent - Horizontal Termination Two 45 Elbows E. Vent Diagrams4 ft min 1.22 m 25 ft max. 7.62 m 1. Top Vent - Horizontal Termination - continued V1 H1Î One Elbow Î Two Elbows1. Top Vent - Horizontal Termination continuedÎ Three Elbows 12 in./305 mm2. Top Vent - Vertical Termination Î Install Top Vent Flue Visor - No Elbow Conﬁgura- tionsNo Elbow Two Elbows2. Top Vent - Vertical Termination - continued Three Elbows3. Rear Vent - Horizontal Termination DVP only No ElbowOne 45 Elbow 18 in. 457 mm maxV1 H2 3. Rear Vent - Horizontal Termination DVP only - continuedInstalled Horizontally H3H2 Two Elbows4. Rear Vent - Vertical Termination DVP only One Elbow0 min 6 ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Two ElbowsThree Elbows 4. Rear Vent - Vertical Termination DVP only - continued0 min 6 ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 8 Vent Clearances and Framing A. Pipe Clearances to CombustiblesB. Wall Penetration Framing Between ceiling ﬁrestops Between wall shield ﬁrestopsC. Install the Ceiling Firestop Flat Ceiling Installation D. Install Attic Insulation ShieldVaulted Ceiling Installation 9 Appliance Preparation A. Top VentB. Rear Vent NOTICE Once the vent cap has been removed it CANNOT be reattachedC. Secure and Level the Appliance WARNING! Risk of Fire! Prevent contact withSagging or loose insulation Insulation backing or plastic Framing and other combustible materials10 Installing Vent Pipe Î A. Assemble Vent Sections DVP onlyAttach Vent to the Firebox Assembly Assemble Pipe SectionsÎ C. Assemble MI Sections DVP only Î B. Assemble Vent Sections SLP Pipe OnlyCut from this end outer Cut from this end inner Î D. Assemble Slip Sections Only outer pipes are sealed, sealing the inner ﬂue is not requiredÎ E. Secure the Vent Sections Î F. Disassemble Vent SectionsÎ G. Install Decorative Ceiling Components SLP only Î H. Install Metal Roof Flashing PipeCaulk FlashingÎ I. Install RF4-8 Silicone Sealant top of boot Shingles TrimmedSecure with 4 screws no longer than 1/2 in./13 mm SLP-FS Apply Sealant Top & Partial SidesJ. Install Vertical Termination Cap K. Assemble and Install Storm CollarÎ L. Install Heat Shields and Horizontal Termi nation Cap Heat Shield Requirements for Horizontal Termi- nation1-1/2 38 mm minimum overlap of ﬂue telescoping section is required Install Horizontal Termination CapFailure to maintain overlap may cause overheating and ﬁre 11 Gas Information A. Fuel ConversionB. Gas Pressure C. Gas ConnectionA. Wiring Requirements B. Standing Pilot Ignition System WiringC. Intelliﬁre Ignition System Wiring D. Optional Accessories RequirementsE. Electrical Service and Repair F. Junction Box Installation G. Wall Switch Installation for Fan OptionalNOTICE DO NOT wire 110 VAC to wall switch13 Finishing A. Mantel and Wall ProjectionsMantels Mantel Legs or Wall ProjectionsB. Facing Material 14 Appliance Setup B. Open Front Screen AssemblyD. Remove Fixed Glass Assembly E. Clean the ApplianceG. Place the Rockwool H. Place the Lava RockI. Place the Vermiculite J. Remove Screen ProtectorL. Install Hood K. Unpackage the Hood & Floor CoverM. Install Floor Cover N. Fixed Glass AssemblyO. Close the Screen Assembly Removing Fixed Glass AssemblyFigure 14.14 Adjusting Air Shutter P. Air Shutter SettingClose Open 15 Troubleshooting A. Standing Pilot Ignition SystemSymptom Possible CausesTroubleshooting continued SymptomPossible Cause Corrective ActionB. Intelliﬁre Ignition System SymptomPossible Cause Corrective ActionIntelliﬁre Ignition System - continued SymptomPossible Cause Corrective Action16 Reference Materials A. Appliance Dimension DiagramModel B. Vent Components Diagrams Height/LengthDVP Pipe Assembled Height 24 in./610 mm Diameter 10 in./254 mmB. Vent Components Diagrams continued DVP-HSM-BExtended Heat Shield RF6MB. Vent Components Diagrams continued DVP-TB1 Basement Vent CapDVP-TVHW Vertical Termination Cap High wind DVP-HPC High Performance Cap Figure 16.4 DVP Vent ComponentsB. Vent Components Diagrams continued 12 in305 mm EffectiveB. Vent Components Diagrams continued Î DVP-TRAP to DVP-HPC Side Filler KitDVP-HRC-SS Not approved for NDV4842 DVP-HRC-ZC-SS Not approved for NDV4842B. Vent Components Diagrams continued EffectiveHeight LengthB. Vent Components Diagrams continued PVK-80 Power VentÎ SLK-SNKD SLP-CCS-BKParts Service Parts NDV3630 & NDV3630IHeatilator Service Parts NDV3630 & NDV3630I Standing Pilot ValveIPI Valve Rev F 06/08Service Parts NDV3933 & NDV3933I Heatilator Novus NDV Series 4055-187 Rev F 06/08Service Parts NDV3933 & NDV3933I Standing Pilot ValveIPI Valve Heatilator Novus NDV SeriesService Parts NDV4236 & NDV4236I Heatilator Novus NDV Series 4055-187 Rev F 06/08Service Parts NDV4236 & NDV4236I Standing Pilot ValveIPI Valve Heatilator Novus NDV SeriesService Parts NDV4842 & NDV4842I Heatilator Novus NDV Series 4055-187 Rev F 06/08Service Parts NDV4842 & NDV4842I Standing Pilot ValveIPI Valve Heatilator Novus NDV SeriesD. Optional Components Model #Description Model #Model # DescriptionModel # DescriptionThis page intentionally left blank Heatilator Novus NDV Series 4055-187 Rev F 06/08This page intentionally left blank Heatilator Novus NDV Series 4055-187 Rev F 06/08E. Contact Information and maintenanceinstallation and operation DO NOT DISCARD THIS MANUAL