Manuals / Hearth and Home Technologies / Household Appliance / Indoor Fireplace

Hearth and Home Technologies NDV4236IL, NDV3630, NDV3933L E. Electrical Service and Repair

Models: NDV3933IL NDV3036IL NDV4236L NDV4842L NDV4236I NDV3933L NDV4236IL NDV4842 NDV3630L NDV3933I NDV4842IL NDV4236 NDV4842I NDV3630 NDV3933 NDV3630I

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E. Electrical Service and Repair

	*
	GRN wire only used
	with optional wall switch
	WSK-MLT-HTL
		Wall Switch
GRN*				RED WHT
				RED WHT

			Flame		Ignitor
			Flame
			Sensor
Battery
Pack
			Control	WHT	Pilot Assembly
		To	Control
-	+	To	Box ORG
+	-	Junction
+	-	Box
		Box

3V Adapter

BLK

REDBLK

BRNORG

GRN

Valve

Figure 12.2 Intelliﬁre Pilot Ignition (IPI) Wiring Diagram

E. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

Ignitor

Pilot

Wall Switch (or

Thermopile thermostat if

Thermocouple

heater-listed)

RED WHT

Copper

Tubing

ORG

Push

Button

Ignitor

Gas Inlet

TO

PILOT

TH

TP

TH/TP

Pilot

Adjustment

Cap

SILVER		GRN*
	RED
	WHT	* GRN wire only
		* GRN wire only
BRN		for use with
		optional wall switch
		WSK-MLT-HTL

	To Burner
	Manifold Pressure
	Adjustment Fitting
	Manifold
Inlet Tap	(outlet)
Inlet Tap	Pressure Tap

Figure 12.3 Standing Pilot Ignition Wiring Diagram

Heatilator • Novus NDV Series • 4055-187 Rev F • 06/08

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Hearth and Home Technologies NDV4236IL, NDV3630, NDV3933L, NDV4842IL, NDV4842L E. Electrical Service and Repair

Contents

D DO ModelsWhat to do if you smell gas Owner’s ManualPlease retain this owner’s manual for future reference A. CongratulationsHomeowner Reference Information Read this manual before installing or operating this applianceUser Guide Table of ContentsInstaller Guide Safety Alert KeyReference Materials 14 Appliance SetupTroubleshooting Î = Contains updated information1 Year Limited Warranty B. Limited Lifetime WarrantyGas Appliance Fireplace Limited Lifetime Warranty Limited Lifetime WarrantyB. Tempered Glass Speciﬁcations D. High Altitude Installations1 Listing and Code Approvals A. Appliance CertiﬁcationMANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided G. Requirements for the Commonwealth of MassacusettsInstallation of Carbon Monoxide Detectors ExemptionsB. Your Fireplace A. Gas Fireplace SafetyUser Guide 2 Operating InstructionsD. Clear Space F. Fixed Glass AssemblyG. Remote Controls, Wall Controls and Wall Switches C. Fan Kit optionalLIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGIgnition IPI or explosion may result causing property damageIgnition TO TURN OFF GAS TO APPLIANCEWARNING RISK OF FIRE J. Standing PilotSOLUTIONS L. Frequently Asked QuestionsK. After Appliance is Lit ISSUERemote Control 3 Maintenance and ServiceA. Maintenance Tasks-Homeowner Glass CleaningLogs B. Maintenance Tasks-Service TechnicianGasket Seal and Glass Assembly Inspection VentingEither cobrahead or SIT Figure 3.1 IPI Flame PatternsFigure 3.2 Standing Pilot Flame Patterns Figure 4.1 Typical Appliance System Installer GuideGetting Started A. Typical Appliance SystemB. Design and Installation Considerations C. Tools and Supplies NeededD. Inspect Appliance and Components Figure 5.1 Appliance Locations 5 Framing and ClearancesA. Select Appliance Location ModelC. Clearances B. Constructing the Appliance ChaseD. Mantel and Wall Projections MantelsMantel Legs or Wall Projections DO NOT pack air space with insulation or other materials 6 Termination LocationsA. Vent Termination Minimum Clearances Fire Risk Maintain vent clearance to combustibles as speciﬁedFigure 6.5 Minimum Clearances for Terminations B. Vent Table Key 7 Vent Information and DiagramsA. Approved Pipe D. Measuring StandardsE. Vent Diagrams 1. Top Vent - Horizontal Termination Two 45 Elbows4 ft min 1.22 m 25 ft max. 7.62 m Î Two Elbows 1. Top Vent - Horizontal Termination - continuedV1 H1 Î One Elbow12 in./305 mm 1. Top Vent - Horizontal Terminationcontinued Î Three ElbowsTwo Elbows 2. Top Vent - Vertical TerminationÎ Install Top Vent Flue Visor - No Elbow Conﬁgura- tions No ElbowThree Elbows 2. Top Vent - Vertical Termination - continued18 in. 457 mm max 3. Rear Vent - Horizontal Termination DVP onlyNo Elbow One 45 ElbowTwo Elbows V1 H23. Rear Vent - Horizontal Termination DVP only - continued Installed Horizontally H3H2Two Elbows 4. Rear Vent - Vertical Termination DVP onlyOne Elbow 0 min 6 ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max4. Rear Vent - Vertical Termination DVP only - continued Three Elbows0 min 6 ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Between ceiling ﬁrestops Between wall shield ﬁrestops 8 Vent Clearances and FramingA. Pipe Clearances to Combustibles B. Wall Penetration FramingC. Install the Ceiling Firestop D. Install Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation A. Top Vent 9 Appliance PreparationNOTICE Once the vent cap has been removed it CANNOT be reattached B. Rear VentFraming and other combustible materials C. Secure and Level the ApplianceWARNING! Risk of Fire! Prevent contact with Sagging or loose insulation Insulation backing or plasticAssemble Pipe Sections 10 Installing Vent PipeÎ A. Assemble Vent Sections DVP only Attach Vent to the Firebox AssemblyÎ B. Assemble Vent Sections SLP Pipe Only Î C. Assemble MI Sections DVP onlyCut from this end outer Cut from this end inner Only outer pipes are sealed, sealing the inner ﬂue is not required Î D. Assemble Slip SectionsÎ F. Disassemble Vent Sections Î E. Secure the Vent SectionsÎ G. Install Decorative Ceiling Components SLP only Flashing Î H. Install Metal Roof FlashingPipe CaulkApply Sealant Top & Partial Sides Î I. Install RF4-8Silicone Sealant top of boot Shingles Trimmed Secure with 4 screws no longer than 1/2 in./13 mm SLP-FSK. Assemble and Install Storm Collar J. Install Vertical Termination CapHeat Shield Requirements for Horizontal Termi- nation Î L. Install Heat Shields and Horizontal Termi nation CapInstall Horizontal Termination Cap 1-1/2 38 mm minimum overlap of ﬂue telescoping section is requiredFailure to maintain overlap may cause overheating and ﬁre C. Gas Connection 11 Gas InformationA. Fuel Conversion B. Gas PressureD. Optional Accessories Requirements A. Wiring RequirementsB. Standing Pilot Ignition System Wiring C. Intelliﬁre Ignition System WiringE. Electrical Service and Repair 110 VAC to wall switch F. Junction Box InstallationG. Wall Switch Installation for Fan Optional NOTICE DO NOT wireMantel Legs or Wall Projections 13 FinishingA. Mantel and Wall Projections MantelsB. Facing Material E. Clean the Appliance 14 Appliance SetupB. Open Front Screen Assembly D. Remove Fixed Glass AssemblyJ. Remove Screen Protector G. Place the RockwoolH. Place the Lava Rock I. Place the VermiculiteK. Unpackage the Hood & Floor Cover L. Install HoodRemoving Fixed Glass Assembly M. Install Floor CoverN. Fixed Glass Assembly O. Close the Screen AssemblyP. Air Shutter Setting Figure 14.14 Adjusting Air ShutterClose Open Possible Causes 15 TroubleshootingA. Standing Pilot Ignition System SymptomCorrective Action Troubleshooting continuedSymptom Possible CauseCorrective Action B. Intelliﬁre Ignition SystemSymptom Possible CauseCorrective Action Intelliﬁre Ignition System - continuedSymptom Possible CauseA. Appliance Dimension Diagram 16 Reference MaterialsModel Assembled Height 24 in./610 mm Diameter 10 in./254 mm B. Vent Components DiagramsHeight/Length DVP PipeRF6M B. Vent Components Diagrams continuedDVP-HSM-B Extended Heat ShieldDVP-HPC High Performance Cap Figure 16.4 DVP Vent Components B. Vent Components Diagrams continuedDVP-TB1 Basement Vent Cap DVP-TVHW Vertical Termination Cap High windEffective B. Vent Components Diagrams continued12 in 305 mmDVP-HRC-ZC-SS Not approved for NDV4842 B. Vent Components Diagrams continuedÎ DVP-TRAP to DVP-HPC Side Filler Kit DVP-HRC-SS Not approved for NDV4842Length B. Vent Components Diagrams continuedEffective HeightSLP-CCS-BK B. Vent Components Diagrams continuedPVK-80 Power Vent Î SLK-SNKDService Parts NDV3630 & NDV3630I PartsHeatilator Rev F 06/08 Service Parts NDV3630 & NDV3630IStanding Pilot Valve IPI ValveHeatilator Novus NDV Series 4055-187 Rev F 06/08 Service Parts NDV3933 & NDV3933IHeatilator Novus NDV Series Service Parts NDV3933 & NDV3933IStanding Pilot Valve IPI ValveHeatilator Novus NDV Series 4055-187 Rev F 06/08 Service Parts NDV4236 & NDV4236IHeatilator Novus NDV Series Service Parts NDV4236 & NDV4236IStanding Pilot Valve IPI ValveHeatilator Novus NDV Series 4055-187 Rev F 06/08 Service Parts NDV4842 & NDV4842IHeatilator Novus NDV Series Service Parts NDV4842 & NDV4842IStanding Pilot Valve IPI ValveModel # D. Optional ComponentsModel # DescriptionDescription Model #Description Model #Heatilator Novus NDV Series 4055-187 Rev F 06/08 This page intentionally left blankHeatilator Novus NDV Series 4055-187 Rev F 06/08 This page intentionally left blankDO NOT DISCARD THIS MANUAL E. Contact Informationand maintenance installation and operation