Manuals / Hoshizaki / Kitchen Appliance / Ice Maker

Hoshizaki MWH KM-515MAH, MRH/3, MWH(-M) service manual Modular Crescent Cuber, Service Manual

Models: KM-320MAH MRH KM-600MAH KM-650MAH MWH(-M) MRH KM-901MAH MRH/3 MWH KM-515MAH MWH

1 94

Download 94 pages 41.69 Kb

Page 1

HoshizakiHoshizaki America, Inc.

HoshizakiHoshizaki America, Inc.

“A Superior Degree

of Reliability”

www.hoshizaki.com

Modular Crescent Cuber

Models KM-320MAH, MWH

KM-515MAH, MWH, MRH KM-600MAH KM-650MAH, MWH(-M), MRH KM-901MAH, MWH, MRH/3

SERVICE MANUAL

Number: 73196

Issued: 4-29-2013

Image 1

Hoshizaki MWH KM-515MAH, MRH/3, MRH KM-901MAH service manual Modular Crescent Cuber, Service Manual, Models KM-320MAH, MWH

Contents

Modular Crescent Cuber SERVICE MANUALModels KM-320MAH, MWH HoshizakiHoshizaki America, IncPhone 1-800-233-1940 770 Fax 1-800-843-1056 770 Complete and detailed explanation of the problemE-mail techsupport@hoshizaki.com HOSHIZAKI AMERICA, INC 618 Highway 74 South Peachtree City, GACONTENTS 6. Factory Use S4 dip switch 5. Bin Control Selector or Harvest Pump Timer Operation S4 dip switch7. Freeze Timer S4 dip switch 9 8. Float Switch Selector S5 dip switch 1 G Control Board1. Diagrams Without Harvest Pump Timer Relays C. Wiring Diagrams2. Diagrams With Harvest Pump Timer Relays a KM-320MH, KM-515MH, KM-600MAHIndicates a hazardous situation which could result in death or Important Safety Informationserious injury Indicates a situation which could result in damage to theAdditional Warning for Remote Models WARNING, continuedA. Construction I. Construction and Water/Refrigeration Circuit Diagram1. Air-Cooled Models MAH Model Shown KM-515MWH 2. Water-Cooled Models MWH-MSpray Tubes Inlet Water Valve Cleaning Valve Control Switch 3. Remote Models MRH/3Thermostatic Bin Control Float Switch Water Pump Compressor Thermostatic Bin Control Bracket & Bulb Holder1. Air-Cooled Models MAH B. Water/Refrigeration Circuit DiagramDischarge Line 2. Water-Cooled Models MWH-MFreeze Pump Out Freeze Pump- Out 3. Remote Models MRH/3E and G Control Board Without Harvest Pump Timer Operation Flow Chart A. Sequence of Operation Flow ChartII. Sequence of Operation and ServiceDiagnosis Components Energized when the Control Switch is in the WASH PositionMechanical Bin Control Shutdown Sequence Flow Chart Thermostatic Bin Control Shutdown Sequence Flow Chart1. Bin Full 2. Icemaker Off2. G Control Board with Harvest Pump G Control Board With Harvest Pump Timer Operation Sequence Flow ChartTimer Operation Components Energized when the Control Switch is in the WASH PositionB. Service Diagnosis 1. E and G Control Board without Harvest Pump Timer Diagnosis If energized, replace CB. If de-energized and bypassing, replace LLV a Freeze Cycle Diagnosis Confirm Comp and FMR continue. Confirm that For LLV, check coil voltage and continuity CB K1 #5 DBU to neutral W. If 115VAC is not present, replace CB b Mechanical Bin Control 9 Shutdown a E Control Board Thermostatic Bin Control TBC2. G Control Board with Harvest Pump Timer Diagnosis d WRV Diagnosis Confirm WRV is not leaking by 50 sec. before harvest terminates, PM energizes. See step 5b belowPage For LLV, check coil voltage and continuity S4 Dip Switch Setting G Control Board SettingsPump-Out G Control Board9 Shutdown Mechanical Bin Control C. Control Board Check 1. Thermostatic Bin Control Check D. Bin Control Check5 Disconnect MBC connector from CB K4 connector 4 Check MBC wire harness connections. See Fig9 Check that CB green BC CLOSED LED is on Legend MBC-mechanical bin control CB-control boardb Mechanical Bin Control Cleaning 1. Float Switch Check E. Float Switch Check and CleaningVent Flush Shaft Float Switch Housing Float Retainer Rod Rubber Boot 2. Float Switch Cleaningand Hose F. Thermistor Check 1. No Ice Production G. Diagnostic TablesNo Ice Production - Possible Cause No Ice Production - Possible Cause 2. Freeze-UpFreeze-Up - Possible Cause Harvest CycleFreeze-Up - Possible Cause 3. Low Ice ProductionFreeze Cycle Low Ice Production - Possible CauseLong Freeze Cycle Low Ice Production - Possible CauseIII. Controls and Adjustments E Control Board A. Control Board Layout1. E Control Board E Control Board2. G Control Board G Control BoardG Control Board Part Number 2A3792-011. E Control Board B. LED Lights and Audible Alarm Safeties2. G Control Board 1. Default Dip Switch Settings C. Settings and Adjustmentsa E and G Control Board without Harvest Pump Timer Operation b G Control Board with Harvest Pump Timer Operation3. Pump-Out Timer S4 dip switch 3 2. Harvest Timer S4 dip switch 11 Bin Control Selector, E Control Board 4. Pump-Out Frequency Control S4 dip switch 56. Factory Use S4 dip switch 2 Harvest Pump Timer, G Control Board7. Freeze Timer S4 dip switch 9 8. Float Switch Selector S5 dip switch 1 G Control Board D. Control Switch9. Refill Counter S5 dip switch 2 through 5 G Control Board A. Refrigeration Circuit Service Information IV. Refrigeration Circuit and Component Service Information1. Refrigerant Recovery 3. Evacuation and Recharge R-404A 2. Brazing10 Cap the refrigerant access valves to prevent a possible leak C. Water Regulating Valve Adjustment water-cooled model B. Component Service InformationV. Maintenance 1. Remove the water from the icemaker water line VI. Preparing the Appliance for Periods of Non-Use2. Remove the water from the water tank 6 Close the drain valves VII. Disposal 1. KM-320MAH VIII. Technical Information A. Specification Sheetsdesign design without 2. KM-320MWHNote We reserve the right to make changes in specifications and 3. KM-515MAHwithout prior designNote We reserve the right to make changes in specifications 4. KM-515MWHand design without prior5. KM-515MRH Note We reserve the right to make changes in specifications 6. KM-600MAHand design without priorNote We reserve the right to make changes in specifications and 7. KM-650MAHwithout prior designNote We reserve the right to make changes in specifications 8. KM-650MWHand design without prior 9. KM-650MWH-M AWAITING DATANote We reserve the right to make changes in specifications 10. KM-650MRHand design without priordesign 11. KM-901MAHNote We reserve the right to make changes in specifications 12. KM-901MWHand design without priorwithout prior 13. KM-901MRHwithout prior 14. KM-901MRH31. KM-320MAH B. Performance DataAMBIENT TEMP kg./day2. KM-320MWH 3. KM-515MAH 4. KM-515MWH 5. KM-515MRH 6. KM-600MAH 7. KM-650MAH 8. KM-650MWH 9. KM-650MWH-M AWAITING DATA10. KM-650MRH 11. KM-901MAH 12. KM-901MWH 13. KM-901MRH 14. KM-901MRH3 1. Diagrams Without Harvest Pump Timer Relays C. Wiring Diagramsa KM-320MH, KM-515MH, KM-600MAH Control utputO b KM-650MAH, KM-650MWH, KM-901MAH, KM-901MWHPSIG PressureSwitch c KM-650MRH, KM-901MRHTransformer 10.5V at115V Control OutputHigh-Pressure Switch d KM-901MRH3Control Transformer Output 10.5V at Cut-outa KM-515MAH 2. Diagrams With Harvest Pump Timer RelaysOutput C ontrol901MAH b KM-650MAH, KM-650MWH, KMControl Transformer Output 10.5V atControl Transformer Output 10.5V at High-Pressure Switch c KM-650MWH-MCut-out 384±d KM-650MRH High-Pressure SwitchControl Transformer Output 10.5V at