Manuals / Hoshizaki / Kitchen Appliance / Ice Maker

Hoshizaki KM-320MAH, MWH KM-515MAH, MRH/3, MRH KM-901MAH, MWH(-M) service manual design

Models: KM-320MAH MRH KM-600MAH KM-650MAH MWH(-M) MRH KM-901MAH MRH/3 MWH KM-515MAH MWH

1 94

Download 94 pages 41.69 Kb

Page 69

11. KM-901MAH

AC SUPPLY VOLTAGE	208-230/60/1 (3 wire for 115V)
AMPERAGE	11.4 A (5 Min. Freeze AT 104°F/WT 80°F)
MINIMUM CIRCUIT AMPACITY	20 A
MAXIMUM FUSE SIZE	20 A
APPROXIMATE ICE PRODUCTION	Ambient	WATER TEMP. (°F)
PER 24 HR.	Temp.(°F)	50		70		90
lbs./day ( kg/day )	70	*874 (396)		832 (378)		785 (356)
Reference without *marks	80	842 (382)		778 (353)		736 (334)
	90	832 (378)		*732 (332)		687 (312)
SHAPE OF ICE	100	826 (375)		721 (327)		646 (293)
SHAPE OF ICE	Crescent Cube
ICE PRODUCTION PER CYCLE	13.6 lbs. (6.2 kg) 720pcs.
APPROXIMATE STORAGE CAPACITY	N/A
ELECTRIC & WATER CONSUMPTION	90/70°F			70/50°F
ELECTRIC W (kWH/100 lbs.)	1710(5.6)			1600(4.4)
WATER gal./24HR (gal./100 lbs.)	143(19.6)			240(27.5)
EXTERIOR DIMENSIONS (WxDxH)	30" x 27-3/8" x 37-7/16" (762 x 695 x 950 mm)
EXTERIOR FINISH	Stainless Steel, Galvanized Steel (Rear)
WEIGHT	Net 196 lbs. (89 kg), Shipping 256 lbs. (116 kg)
CONNECTIONS - ELECTRIC	Permanent-Connection
- WATER SUPPLY	Inlet	1/2" FPT
- DRAIN	Outlet	3/4" FPT
		3/8" OD Tube
CUBE CONTROL SYSTEM	Float Switch
HARVESTING CONTROL SYSTEM	Hot Gas and Water, Thermistor and Timer
ICE MAKING WATER CONTROL	Timer Controlled. Overflow Pipe
COOLING WATER CONTROL	N/A
BIN CONTROL SYSTEM	Thermostatic or Mechanical Bin Control
COMPRESSOR	Hermetic, Model CS12K6E-PFV-237
CONDENSER	Air-Cooled, Fin and Tube Type
EVAPORATOR	Vertical Type, Stainless Steel and Copper
REFRIGERANT CONTROL	Thermostatic Expansion Valve
REFRIGERANT CHARGE	R404A, 2 lb. 15 oz. (1320g)
DESIGN PRESSURE	High 467PSIG, Low 230PSIG
P.C. BOARD CIRCUIT PROTECTION	High Voltage Cut-Out (Internal)
COMPRESSOR PROTECTION	Auto-Reset Overload Protector (Internal)
REFRIGERANT CIRCUIT PROTECTION	Auto-Reset High Pressure Control Switch
LOW WATER PROTECTION	Float Switch
ACCESSORIES -SUPPLIED	N/A
-REQUIRED	Ice Storage Bin
OPERATING CONDITIONS	VOLTAGE RANGE					187 - 253 V
	AMBIENT TEMP.					45 -100° F
	WATER SUPPLY TEMP.					45 - 90° F
	WATER SUPPLY PRESSURE					10 - 113 PSIG
Note: We reserve the right to make changes in specifications and				design	without prior
notice.

69

Image 69

Hoshizaki KM-320MAH, MWH KM-515MAH, MRH/3, MRH KM-901MAH, MWH(-M), MRH KM-600MAH KM-650MAH service manual design

Contents

Modular Crescent Cuber SERVICE MANUALModels KM-320MAH, MWH HoshizakiHoshizaki America, IncPhone 1-800-233-1940 770 Fax 1-800-843-1056 770 Complete and detailed explanation of the problemE-mail techsupport@hoshizaki.com HOSHIZAKI AMERICA, INC 618 Highway 74 South Peachtree City, GACONTENTS 6. Factory Use S4 dip switch 5. Bin Control Selector or Harvest Pump Timer Operation S4 dip switch7. Freeze Timer S4 dip switch 9 8. Float Switch Selector S5 dip switch 1 G Control Board1. Diagrams Without Harvest Pump Timer Relays C. Wiring Diagrams2. Diagrams With Harvest Pump Timer Relays a KM-320MH, KM-515MH, KM-600MAHIndicates a hazardous situation which could result in death or Important Safety Informationserious injury Indicates a situation which could result in damage to theAdditional Warning for Remote Models WARNING, continuedI. Construction and Water/Refrigeration Circuit Diagram A. Construction1. Air-Cooled Models MAH Model Shown KM-515MWH 2. Water-Cooled Models MWH-MSpray Tubes Inlet Water Valve Cleaning Valve Control Switch 3. Remote Models MRH/3Thermostatic Bin Control Float Switch Water Pump Compressor Thermostatic Bin Control Bracket & Bulb Holder1. Air-Cooled Models MAH B. Water/Refrigeration Circuit Diagram2. Water-Cooled Models MWH-M Discharge LineFreeze Pump Out Freeze Pump- Out 3. Remote Models MRH/3E and G Control Board Without Harvest Pump Timer Operation Flow Chart A. Sequence of Operation Flow ChartII. Sequence of Operation and ServiceDiagnosis Components Energized when the Control Switch is in the WASH PositionMechanical Bin Control Shutdown Sequence Flow Chart Thermostatic Bin Control Shutdown Sequence Flow Chart1. Bin Full 2. Icemaker Off2. G Control Board with Harvest Pump G Control Board With Harvest Pump Timer Operation Sequence Flow ChartTimer Operation Components Energized when the Control Switch is in the WASH PositionB. Service Diagnosis 1. E and G Control Board without Harvest Pump Timer Diagnosis If energized, replace CB. If de-energized and bypassing, replace LLV a Freeze Cycle Diagnosis Confirm Comp and FMR continue. Confirm that For LLV, check coil voltage and continuity CB K1 #5 DBU to neutral W. If 115VAC is not present, replace CB b Mechanical Bin Control 9 Shutdown a E Control Board Thermostatic Bin Control TBC2. G Control Board with Harvest Pump Timer Diagnosis d WRV Diagnosis Confirm WRV is not leaking by 50 sec. before harvest terminates, PM energizes. See step 5b belowPage For LLV, check coil voltage and continuity S4 Dip Switch Setting G Control Board SettingsPump-Out G Control Board9 Shutdown Mechanical Bin Control C. Control Board Check 1. Thermostatic Bin Control Check D. Bin Control Check5 Disconnect MBC connector from CB K4 connector 4 Check MBC wire harness connections. See Fig9 Check that CB green BC CLOSED LED is on Legend MBC-mechanical bin control CB-control boardb Mechanical Bin Control Cleaning 1. Float Switch Check E. Float Switch Check and Cleaning2. Float Switch Cleaning Vent Flush Shaft Float Switch Housing Float Retainer Rod Rubber Bootand Hose F. Thermistor Check G. Diagnostic Tables 1. No Ice ProductionNo Ice Production - Possible Cause No Ice Production - Possible Cause 2. Freeze-UpFreeze-Up - Possible Cause Harvest CycleFreeze-Up - Possible Cause 3. Low Ice ProductionFreeze Cycle Low Ice Production - Possible CauseLong Freeze Cycle Low Ice Production - Possible CauseIII. Controls and Adjustments E Control Board A. Control Board Layout1. E Control Board E Control Board2. G Control Board G Control BoardG Control Board Part Number 2A3792-011. E Control Board B. LED Lights and Audible Alarm Safeties2. G Control Board 1. Default Dip Switch Settings C. Settings and Adjustmentsa E and G Control Board without Harvest Pump Timer Operation b G Control Board with Harvest Pump Timer Operation3. Pump-Out Timer S4 dip switch 3 2. Harvest Timer S4 dip switch 11 Bin Control Selector, E Control Board 4. Pump-Out Frequency Control S4 dip switch 52 Harvest Pump Timer, G Control Board 6. Factory Use S4 dip switch7. Freeze Timer S4 dip switch 9 D. Control Switch 8. Float Switch Selector S5 dip switch 1 G Control Board9. Refill Counter S5 dip switch 2 through 5 G Control Board IV. Refrigeration Circuit and Component Service Information A. Refrigeration Circuit Service Information1. Refrigerant Recovery 3. Evacuation and Recharge R-404A 2. Brazing10 Cap the refrigerant access valves to prevent a possible leak C. Water Regulating Valve Adjustment water-cooled model B. Component Service InformationV. Maintenance VI. Preparing the Appliance for Periods of Non-Use 1. Remove the water from the icemaker water line2. Remove the water from the water tank 6 Close the drain valves VII. Disposal VIII. Technical Information A. Specification Sheets 1. KM-320MAHdesign design without 2. KM-320MWHNote We reserve the right to make changes in specifications and 3. KM-515MAHwithout prior designNote We reserve the right to make changes in specifications 4. KM-515MWHand design without prior5. KM-515MRH Note We reserve the right to make changes in specifications 6. KM-600MAHand design without priorNote We reserve the right to make changes in specifications and 7. KM-650MAHwithout prior design8. KM-650MWH Note We reserve the right to make changes in specificationsand design without prior 9. KM-650MWH-M AWAITING DATANote We reserve the right to make changes in specifications 10. KM-650MRHand design without priordesign 11. KM-901MAHNote We reserve the right to make changes in specifications 12. KM-901MWHand design without priorwithout prior 13. KM-901MRHwithout prior 14. KM-901MRH31. KM-320MAH B. Performance DataAMBIENT TEMP kg./day2. KM-320MWH 3. KM-515MAH 4. KM-515MWH 5. KM-515MRH 6. KM-600MAH 7. KM-650MAH 8. KM-650MWH 9. KM-650MWH-M AWAITING DATA10. KM-650MRH 11. KM-901MAH 12. KM-901MWH 13. KM-901MRH 14. KM-901MRH3 C. Wiring Diagrams 1. Diagrams Without Harvest Pump Timer Relaysa KM-320MH, KM-515MH, KM-600MAH b KM-650MAH, KM-650MWH, KM-901MAH, KM-901MWH Control utputOPSIG PressureSwitch c KM-650MRH, KM-901MRHTransformer 10.5V at115V Control OutputHigh-Pressure Switch d KM-901MRH3Control Transformer Output 10.5V at Cut-outa KM-515MAH 2. Diagrams With Harvest Pump Timer RelaysOutput C ontrol901MAH b KM-650MAH, KM-650MWH, KMControl Transformer Output 10.5V atControl Transformer Output 10.5V at High-Pressure Switch c KM-650MWH-MCut-out 384±d KM-650MRH High-Pressure SwitchControl Transformer Output 10.5V at