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Section F-1

TABLE OF CONTENTS

Section F-1

 

- TROUBLESHOOTING & REPAIR SECTION -

 

 

 

 

Troubleshooting & Repair Section

Section F

How to Use Troubleshooting Guide

F-2

PC Board Troubleshooting Procedures and Replacement

F-3

Troubleshooting Guide

F-4

Test Procedures

 

Main Transformer Test

F-11

Rectifier Diode Bridge Test

F-15

Static SCR Rectifier Assembly Test

F-19

Active SCR Rectifier Assembly Test

F-23

Wire Drive Motor and Tachometer Feedback Test

F-27

Oscilloscope Waveforms

 

Normal Open Circuit Voltage Waveform

F-31

Typical Output Voltage Waveform - Machine Loaded

F-32

Abnormal Output Voltage Waveform - Machine Loaded One Output SCR Not Functioning

F-33

Abnormal Open Circuit Voltage Output Capacitor Bank Not Functioning

F-34

Typical SCR Gate Voltage Waveform

F-35

Replacement Procedures

 

Control PC Board Removal and Replacement

F-37

Wire Drive Assembly Removal and Replacement

F-41

SCR Output Rectifier Removal and Replacement

F-45

Capacitor Bank Removal and Replacement

F-49

Main Transformer and Output Choke Removal and Replacement

F-51

Fan Motor and Fan Removal and Replacement

F-55

Retest After Repair

F-57

POWER MIG 255

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Lincoln Electric SVM144-B service manual Troubleshooting & Repair Section, Section F