Lincoln Electric SVM144-B service manual Troubleshooting and Repair

Models: SVM144-B

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F-14

TROUBLESHOOTING AND REPAIR

F-14

 

 

 

MAIN TRANSFORMER TEST (continued)

 

 

14. Locate the following leads on plug J9

c. If any of the voltages tested are

 

on the M19248 snubber PC board and

incorrect, check for loose or broken

 

on plug J5 on the G3521 control PC

leads between the test points and

 

board. See Figure F.1.

the main transformer.

 

 

G3521:

 

 

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PLUG

 

LEAD

LOCATION

 

 

 

 

206

3J5

 

 

 

M19248:

 

 

 

 

 

 

PLUG

 

LEAD

LOCATION

 

 

 

 

208S

2J9

 

209S

6J9

 

 

 

15.Turn the machine ON.

16.Make the following voltage tests at plug J9 on the M19248 snubber PC board and at plug J5 on the G3521 control PC board.

a.Turn the machine OFF between each test.

b.Carefully insert the meter probes into the back of each Molex plug pin cavity to perform the test.

FROM

TO

EXPECTED

LEAD

LEAD

VOLTAGE

 

 

 

208S

209S

56VAC

(2J9 on

(6J9 on

 

M19248)

M19248)

 

208S

206

28VAC

(2J9 on

(3J5 on

 

M19248)

G3521)

 

209S

206

28VAC

(6J9 on

(3J5 on

 

M19248)

G3521)

 

 

 

 

d.If ALL the voltages tested are incor- rect or missing, go to step 16.

17.Test for correct nameplate input voltage between the H1 lead at the ON/OFF POWER SWITCH to H2 or H3 (H5 if connected for 575 VAC) at the reconnect panel. Voltage tested will vary depending on input voltage connection. See wiring diagram for test point locations.

a.If the voltage test is incorrect,

-check for loose or broken leads between the reconnect panel and the ON/OFF POWER SWITCH.

-test the ON/OFF POWER SWITCH for proper operation.

b.If the correct nameplate voltage is being applied to the main trans- former and one or more of the sec- ondary voltages are missing or are incorrect, the main transformer may be faulty. Replace.

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POWER MIG 255

Page 52
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Lincoln Electric SVM144-B service manual Troubleshooting and Repair