Installation & Operation Manual
12 Maintenance Maintenance and annual startup
Table 12A Service and Maintenance Schedules
Service technician
(see the following pages for instructions)
| General: |
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| • Address reported problems |
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| • Inspect interior; clean and vacuum if | ||||||
| necessary; |
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| • Clean condensate trap and fill with fresh | ||||||
| water |
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| • Check | for | leaks | (water, gas, | flue, | ||
| condensate) |
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| • Verify flue and air lines in good condition | ||||||
| and sealed tight |
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• Check | system water | pressure/system | |||||
piping/expansion tank |
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• Check control settings |
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START |
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• Check | ignition | and | flame | sense | |||
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| electrodes (sand off any deposits; clean | ||||||
ANNUAL | and reposition) |
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• Check wiring and connections |
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• Perform | checkout | and | |||||
performance verification per Section 10 | |||||||
| of this manual. |
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| • Flame inspection (stable, uniform) | ||||||
| • Flame signal (at least 10 microamps at | ||||||
| high fire) |
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| • Clean the heat exchanger if flue | ||||||
| temperature is more than 54°F above | ||||||
| return water temperature. |
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If combustion or performance indicate need:
•Clean heat exchanger
•Remove and clean burner using compressed air only
•Clean the blower wheel
Owner maintenance
(see the Knight Wall Mount User’s Information
Manual for instructions)
| • Check boiler area |
Daily | • Check pressure/temperature |
| gauge |
| • Check vent piping | |
| • Check air piping | |
Monthly | • Check air and vent termination | |
| screens | |
| • Check relief valve | |
| • Inspect condensate drain system | |
| • Check air vents | |
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Periodically | • Test low water cutoff (if used) | |
• Reset button (low water cutoff) | ||
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| • Check boiler piping (gas and | |
Every | water) for leaks | |
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6 months | • Operate relief valve |
End | • Shut boiler down (unless boiler | |
of season | ||
used for domestic hot water) | ||
months | ||
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