Installation & Operation Manual
3 General venting (continued)
PVC/CPVC
This product has been approved for use with the PVC/CPVC vent materials listed in Table 3D.
Installing vent and air piping
1. | Work from the boiler to vent or air termination. Do not |
| exceed the lengths given in this manual for the air or vent |
| piping. |
2. | Cut pipe to the required lengths and deburr the inside |
| and outside of the pipe ends. |
WARNING
NOTICE
The vent connection to the appliance must be made with the starter piece provided with the appliance if PVC/CPVC vent is to be used. The field provided vent fittings must be cemented to the CPVC pipe section using an “All Purpose Cement” suitable for PVC and CPVC pipe. Use only the vent materials, primer, and cement specified in Table 3D to make the vent connections. Failure to follow this warning could result in fire, personal injury, or death.
Use only cleaners, primers, and solvents that are approved for the materials which are joined together.
3. | Chamfer outside of each pipe end to ensure even |
| cement distribution when joining. |
4. | Clean all pipe ends and fittings using a clean dry rag. |
| (Moisturewillretardcuringanddirtorgreasewillprevent |
| adhesion.) |
5. | Dry fit vent or air piping to ensure proper fit up before |
| assembling any joint. The pipe should go a third to |
| |
| cement is applied. |
6. | Priming and Cementing: |
| a. Handle fittings and pipes carefully to prevent |
| contamination of surfaces. |
| b. Apply a liberal even coat of primer to the fitting |
| socket and to the pipe end to approximately 1/2" |
NOTICE | All PVC vent pipes must be glued, properly |
supported, and the exhaust must be | |
| pitched a minimum of a 1/4 inch per foot |
| back to the boiler (to allow drainage of |
| condensate). |
WARNING Insulation should not be used on PVC or CPVC venting materials. The use of
insulation will cause increased vent wall temperatures, which could result in vent pipe failure.
Table 3D PVC/CPVC Vent Pipe, and Fittings
Approved PVC/CPVC Vent Pipe and Fittings
Item | Material | Standard |
| PVC Schedule 40, 80 | ANSI/ASTM D1785 |
Vent pipe | PVC - DWV | ANSI/ASTM D2665 |
| CPVC Schedule 40, 80 | ANSI/ASTM F441 |
| PVC Schedule 40 | ANSI/ASTM D2466 |
Vent fittings | PVC Schedule 80 | ANSI/ASTM D2467 |
| CPVC Schedule 80 | ANSI/ASTM F439 |
Pipe Cement / | PVC | ANSI/ASTM D2564 |
Primer | CPVC | ANSI/ASTM F493 |
NOTICE: DO NOT USE CELLULAR (FOAM) CORE PIPE
NOTE: In Canada, CPVC and PVC vent pipe, fittings and cement/ primer must be
| beyond the socket depth. |
c. | Apply a second primer coat to the fitting socket. |
d. | While primer is still wet, apply an even coat of |
| approved cement to the pipe equal to the depth of |
| the fitting socket along with an even coat of |
| approved cement to the fitting socket. |
e. | Apply a second coat of cement to the pipe. |
f. | While the cement is still wet, insert the pipe into |
| the fitting, if possible twist the pipe a 1/4 turn as |
| you insert it. NOTE: If voids are present, |
| sufficient cement was not applied and joint could |
| be defective. |
g. | Wipe excess cement from the joint removing ring |
| or beads as it will needlessly soften the pipe. |
Figure 3-7 Near Boiler PVC/CPVC Venting
CPVC STARTER PIECE
19