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MGE UPS Systems 225KVA System Setup, CAUTION, 2.0Scope, 2.0.3Required Equipment and Tools, 2.0.2Final steps by MGE Field Service Engineer

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System Setup

2.0Scope

System Setup describes receiving and handling of the Galaxy PW™ 100 to 225kVA, a description of major compo- nents, the battery cabinet, and definition of the control panel indicators, which includes electrical, mechanical and environmental specifications.

MGE also recommends obtaining an MGE field service engineer for final installation and basic startup for single and parallel units.

CAUTION	Scheduling of the MGE Field Service Engineers typically should be done 7 to
	10 days before they are required on-site. If the startup of the UPS is critical
	to maintaining your schedule, please call the MGE toll free telephone number
	at 1-800-438-7373 for assistance. The MGE Field Service Engineers will insure a
	quick installation for the initial safe startup and configuration of your Galaxy PW™.

Final installation and start-up should be completed by a qualified MGE Field Service Engineer.

2.0.1First steps by an on-site qualified Technical Engineer

Step 1. Unpack and position the unit.

Step 2. Connect the main (utility) power.

Step 3. Connect the power circuits.

2.0.2Final steps by MGE Field Service Engineer

Step 4. Call MGE and wait for the MGE Field Service Engineer to complete the installation.

Step 5. The MGE Field Service Engineer finalizes installation and the startup process.

Optional:

Procedure for temporary power prior to the final startup.

2.0.3Required Equipment and Tools

The following equipment and tools are recommended for on-site installation:

◗Digital volt meter (DVM)

◗1/8 inch slotted screwdriver

◗Pallet jack/forklift

◗Conduit installation tools

◗Nut driver set

86-133060-00 A00

System Setup

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Contents

w w w . m g e u p s . c o m Features Installation and User Manual Galaxy PW™ UPS 100 to 225kVA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS WARNING Opening enclosures expose hazardous voltages. Always refer service to Installation and User Manual controlled indoor area free of conductive contaminants This equipment is intended only for installations in a RESTRICTED ACCESS LOCATION Ce matériel est destiné seulement pour des installations dans un EMPLACE CAUTION: Record All Serial Numbers Galaxy PW™ Page Contents (continued) Operation (continued) Operation with Engine Generator Set Inverter Shutdown or Overload Parallel UPS With Redundancy Output Voltage Quality and Continuity Appendices Appendix A Appendix B Appendix C MGE Warranty & Proprietary Rights for Three Phase Products Figures Handling Cabinet From the Bottom or Rolling on Bars Dismantling Leg Supports and Attaching Spacers to Cabinet. . . . . . . . .2 — Component Layout in a Battery Cabinet or a Parallel UPS Unit for Increased Output Figures (continued) Introduction 1.2General Description The other power cables for connections between cabinets are not supplied 1.3System Major Power Components Rectifier/charger module (A) Battery unit (D) Inverter module (B) Static bypass module (C) 1.4Different Types of Galaxy PW™ Systems 1.4.1Single UPS System Legend: QF1 Q5N 1.5System Specifications 1.5.1Electrical Characteristics 1.6Electrical Parameters for Selecting Protective Devices 1.6.1Normal AC Source It is essential to choose the type of circuit breaker according to its breaking capacity and the prospective short-circuitcurrent at its place of installation This choice must also be made so as to protect the static-switchsemicon 1.6.2Bypass AC Source inrush current caused by magnetization of the transformer windings Electrical parameters for bypass AC source (480 V) UPS output maximum permissible current 1.7Recommended Protection 1.7.1Protection Upstream of Galaxy PW™ Ratings rated UPS CB on normal 1.8Parallel Connected UPS Units Parameters rated unit number of total UPS Page System Setup 2.1Receiving 2.1.1Handling Rolling on Bars (B) From the Bottom (A) Fork tunnel height: From Bottom On Rollers 2.1.2Storage Transport: the temperatures must remain within the -30°to +50°C range and the duration should not exceed 30 days 2.2Unpacking 2.3Galaxy PW™ Cabinet Major Components M N O P 1, 2, E,F 2.4Battery Cabinet AA: 2.5Remote External Maintenance Bypass Cabinet 350A and 1200A 350A 1200A 2.6General Instructions for Screens 2.6.1Control Panel Indicators and Definitions Control Panel Alphanumeric Legend: "Rectifier/charger" light "Battery light "Static-bypass light 2.7System Start-up 2.7.1Single UPS unit or Redundant Parallel UPS 2.8Parallel UPS Unit for Increased Output external bypass Page Installation 3.3Power-CircuitWiring Diagrams 3.4Hot Swap Options Page 3.5Connections Between Cabinets 3.5.1Connections Between UPOZ Boards (A) 'UPOZ' Galaxy PWTM XM137 XM138 Page Page Page Page Page Page Mounting Hole board Cable Entry Dimensions: 75 x 75 x 21 mm each signal Media Contacts 11 Remote Indicators Board XR2 XR3 XR4 XR5 NOTE: the corresponding IBM AS400 signal names are given in parapharase XR2 Operation 4.1.3Single UPS Unit 4.1.4Parallel UPS Unit 4.2Operation in On-lineMode 4.2.1Normal Operation (B) In parallel Galaxy PW™ systems, the power drawn by the load is equally shared between the different units 4.2.2Operation with the Normal AC Source Down (D) 4.3Operation with the Normal AC Source Restored step 2: seconds) (parameter defined by after-salessupport department), the charger automatically supplies the floating voltage given the low battery discharge U/I U charge/floating U "floating current current constant voltage 4.5Battery Time The "low battery shutdown" warning signal can be sent with an adjustable time delay prior to the effective end of battery power 4.6Inverter Shutdown or Overload A B 4.6.1Single UPS Unit (On-linemode) Transfer conditions are not satisfied when bypass AC source characteristics are outside tolerances (voltage: ±10%. frequency as per personalization. phase sync with inverter ±3°) 4.6.2Parallel UPS Without Redundancy 4.6.3Parallel UPS With Redundancy 4.7Output Voltage Quality and Continuity 4.7.1Steady State Voltage Regulation 4.7.2Transient Voltage Regulation 4.8Measurement System Normal AC source Inverter output Total load Bypass AC source RMS LOAD CHOOSE LANGUAGE DATE AND TIME CONTRAST SETUP INVERSE VIDEO BUZZER SETUP DATE AND TIME SETUP YEAR MONTH DAY HOURS BATTERY TEST RESULT OK BATTERY TEST RESULT NOT OK TIME SINCE LAST TEST WEEK --DAY --HOUR LAST BATTERY TEST RESULT OK (ALARM MESSAGE N° 1) (ALARM MESSAGE N° 2) (LAST ALARM MESSAGE) 02/09/1997 07:25:03 Appearance: MAINS 2 INPUT SWITCH Q4S IS OPEN 03/09/1997 15:30:23 Disappearance: OVERLOAD RATED CURRENT PER PHASE = _ _ _ A DATE AND TIME SETUP >YEAR MONTH DAY FIGURES SINCE COMMISSIONING total backup time (h): FIGURES SINCE RESET nb of backups: backups min: PARAMETER NAME (units) T=30 days ▼last read: 05/09/1997 BATTERY CAPACITY (Ah) days ▼ last read: 05/09/1997 BACKUP (min) Maintenance 5.2Replacement Parts Level Description 5.2Maintenance Isolation Procedures 5.2.1Single UPS Unit UPS Isolation Page Galaxy PW external bypass 5.4Battery Maintenance ◗Sealed lead-acidBatteries: ◗Vented lead-acidBatteries: 5.5Visual Check In redundant parallel UPS systems the check may be carried out successively on 0080C8ABAA01 5.8.2Two-channelNetwork Board Page Appendices Appendix A Key ø "Anomaly" indicator light Key ⁄ 18"Battery" Key ı 19"Forced-transfer Display of Primary and Secondary Messages Most functions may be directly accessed. For example, when voltagemeasure ments are currently displayed, it is possible to directly access current measurements by pressing the "A" button Select English U. S. as the display language to match the displays as presented LOAD PROTECTED ON-LINEMODE PARALLEL ON-LINEMODE LOAD NOT PROTECTED ON-LINEMODE Ø ECO MODE ECO MODE Ø LOAD FORCED TO INVERTER LOAD ON MAINS MAINS 2 OUTSIDE TOLERANCES INTERNAL UPS FAULT LOAD TRANSFER FAULT CALL MAINTENANCE OVERLOAD RATED CURRENT PER PHASE = XXXA BATTERY CHARGING BAT.=XXX A U BAT. = XXX The battery is currently be recharged THE NUMBER OF UPS READY IS INSUFFICIENT LOAD TRANSFER IN STANDBY INVERTER NOT CONNECTED PARALLEL UPS FORCED TRANSFER INHIBITED Page Appendix B Page Appendix C Galaxy PWTM UPS 100 to 225 kVA MGE Warranty & Proprietary Rights for Three Phase Products MGE Warranty Proprietary Rights Statement Page MGE Customer Care Center Technical Support and Product Services Who To Contact Technical Support: 1-800-523-0142 (during business hours) Page Glossary Page Page Page Reorder Form 1660 Scenic Avenue Costa Mesa, CA Page Page Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave Costa Mesa, CA