Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall PS200-R68 installation manual Section Operation, I. Controls And Components

Models: PS200-R68

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SECTION 3

OPERATION

SECTION 3

OPERATION

I. CONTROLS AND COMPONENTS

Temperature

Controller

Conveyor

Speed Control

Upper Oven

Control BoxLower Oven

Control Box

Blower

Switch

Conveyor

Switch

Heat

Switch

Figure 3-1.

PS200-R68 Series

Control Functions

Page 31

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Middleby Marshall Section Operation, I. Controls And Components, Figure PS200-R68Series Control Functions

Contents

manual Middleby Marshall& installation Red Lobster operatingMIDDLEBY MARSHALL INC NO QUIBBLE LIMITED WARRANTYNational Service Cooperative Middleby Corporation Service Hotlinemaintenance can cause property damage, injury or FOR YOUR SAFETY DO NOT STORE OR USE GASOLINEOR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCESECTION 1 - DESCRIPTION TABLE OF CONTENTSSECTION 2 - INSTALLATION PageSECTION 6 - PARTS LIST TABLE OF CONTENTSSECTION 4 - MAINTENANCE SECTION 5 - TROUBLESHOOTINGNOTES Figure 1-1.Middleby Series PS200-R68Ovens SECTION DESCRIPTIONSECTION DESCRIPTION I. MODEL IDENTIFICATIONSECTION DESCRIPTIONELECTRIC HEATED OVENS SERIES PS200-R68 ELECTRICAL SPECIFICATIONSSECTION DESCRIPTION GAS HEATED OVENSFigure Series PS200-R68Air Flow II. PRINCIPLE OF AIR FLOWSECTION DESCRIPTION A. Heat Transfer and How It WorksSECTION DESCRIPTION II. PRINCIPLE OF AIR FLOW ContinuedB. Air Fingers Figure 1-4.Component Location SECTION DESCRIPTIOND. Electric Heaters Electric Oven Only III. COMPONENT FUNCTIONSECTION DESCRIPTION A. ConveyorFigure 1-7.Fingers RED LOBSTER FINGER CONFIGURATION IN OVENSECTION DESCRIPTION G. Air FingersThere Must Be Adequate Clearance Between SECTION INSTALLATIONSECTION INSTALLATION I.UNLOADINGPS220-R68OVEN INSTALLATION TYPE OF INSTALLATIONSECTION INSTALLATION PS200-R68OVEN INSTALLATIONPARTS LIST FOR SERIES PS200-R68ELECTRIC OVEN SECTION INSTALLATIONPARTS LIST FOR SERIES PS200-R68GAS OVEN INSTALLATION KIT PS200-R68,P/N PS220-R68,P/N5,6,7,8,9,13 SECTION INSTALLATIONPS200-R68,P/N PS220-R68,P/N PS224-R68,P/N PS200-R68,P/N PS220-R68,P/N PS224-R68,P/NFront SECTION INSTALLATIONFigure 2-3.Series PS200-R68Oven Dimensions ModelFigure 2-4.Control Box, Wireway and Cable SECTION INSTALLATIONII. CONTROL BOX AND CABLE INSTALLATION WirewayFigure 2-5.Single Oven Flue Installation INSTALLATIONIII. FLUE VENT INSTALLATION IV. RESTRAINT CABLE INSTALLATIONGAS SUPPLY & ELECTRICAL SUPPLY UTILITY ROUGH-INDIMENSIONS AND POSITIONINGGAS OVEN ROUGH-IN FOR PS200-R68SERIES OVENSSECTION INSTALLATION ELECTRIC OVEN ROUGH-INELECTRICAL SUPPLY UTILITY ROUGH-INDIMENSIONS AND POSITIONINGV. VENTILATION GUIDELINES SECTION INSTALLATIONFigure Vent Hood Middleby SECTION INSTALLATIONMiddleby MarshallFigure Junction Connection Box SECTION INSTALLATIONIX. GAS SUPPLY FOR GAS HEATED OVENS DO NOT CONNECT BLACK LEAD TO HIGH LEGBLACK AND WHITE MUST BE 120 VAC SECTION INSTALLATIONTROL VALVE REGULATOR DURING INITIAL TURN SECTION INSTALLATIONDURING PRESSURE TESTING NOTE THE FOLLOWING WARNING: TO PREVENT DAMAGE TO CONPropane, it may not be converted in the field SECTION INSTALLATIONFigure Installing Backstop and End Stop NOTE: In Canada to conform with CAN/CGA-B149.2SECTION INSTALLATION NOTESFigure PS200-R68Series Control Functions SECTION OPERATIONSECTION OPERATION I. CONTROLS AND COMPONENTSII. COMPONENT INFORMATION AND LOCATION A. Door Safety SwitchD. Temperature Controller SECTION OPERATIONPossibility of injury from rotating parts and electri- cal shock exist in this oven Power Failure A. Start Up Procedures --Gas Heated Ovens7. Oven will reach a baking temperature of 500 F KEN OR IF FAN ASSEMBLY IS MISSING FROM MAINSET UP S E T P TSECTION 3 OPERATION RESETB. Temperature Controller Operation Instructions 351 FS E T P T TEMPSECTION OPERATION S E T P TS E T P T S E T P TSECTION OPERATION FAIL SFC. Start Up Procedures --Electric Ovens Power FailureBake Time will be the same for any size product SECTION OPERATIOND. Shut Down Gas or Electric Ovens E. Conveyor Speed: Bake Time and Time of DeliverySECTION OPERATION NOTESI. MAINTENANCE - DAILY A. Exterior SECTION MAINTENANCESECTION MAINTENANCE NOTICEattempting to disassemble, clean or service ovens Figure SECTION MAINTENANCE3. Remove conveyor drive chain cover as shown FigureFigure SECTION MAINTENANCEB. Oven interior disassembly FigureD. Loading the soak bin SECTION MAINTENANCEC. Window disassembly for cleaning Figure FigureFigure SECTION MAINTENANCEEnd Plugs FigureE. Cleaning parts that were soaked overnight SECTION MAINTENANCEFigure 4. Cleaning fingers SECTION MAINTENANCEFigure Figure SECTION 4 MAINTENANCEF. Cleaning interior of oven Figure FigureFigure G. Oven reassembly SECTION MAINTENANCEFigure Extended Lip SECTION MAINTENANCEFigure Top Finger Figure SECTION 4 MAINTENANCE6. Using 2 people install the conveyor Figured. Reassemble conveyor drive chain cover SECTION MAINTENANCEFigure FigureFigure SECTION MAINTENANCEDo not adjust belt if HOT FigureB. Electrical terminals SECTION MAINTENANCEIII. MAINTENANCE - EVERY 3 MONTHS A. Cleaning fan motorFigure SECTION MAINTENANCEC. Checking and/or replacing main blower fan belt FigureFigure SECTION MAINTENANCEFigure D. Main Blower Fan Shaft Bearing LubricationQUANTITY SECTION MAINTENANCEIV. MAINTENANCE - EVERY 6 MONTHS MAINTENANCE PARTSNOTES SECTION MAINTENANCESECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGPROBLEM PRODUCTS OVERCOOKED OR UNDERCOOKED BUT THE OVEN IS NOT HEATING SECTION TROUBLESHOOTINGPROBLEM OVEN WILL NOT HEAT PROBLEM OVEN BLOWER AND CONVEYOR OPERATESPEED OR WILL NOT RUN AT ALL SECTION TROUBLESHOOTINGPROBLEM CONVEYOR WILL NOT HOLD PROPER PROBLEM OVEN WILL NOT TURN ON WHEN THE SWITCHESOR NO AIR AT FINGERS SECTION TROUBLESHOOTINGPROBLEM BLOWER MOTORS RUNNING BUT LITTLE Fingers assembled incor rectly after cleaningDESCRIPTION SECTION PARTS LISTSECTION PARTS LIST FIGURE NOFIGURE OVEN PANELS, WINDOW AND LEGS SECTION 6 PARTS LISTSECTION 6 PARTS LIST OVEN PANELS, WINDOW AND LEGSSECTION 6 PARTS LIST FIGURE AIR FINGERSAIR FINGERS SECTION PARTS LISTFIGURE CONTROL PANEL 0 0 0SECTION 6 PARTS LIST CONTROL PANELSECTION 6 PARTS LIST FIGURE BLOWER AND SHROUDSECTION 6 PARTS LIST BLOWER AND SHROUDSECTION 6 PARTS LIST FIGURE CONVEYORRight Hand Drive Oven Shown. All components are reversed for Left Hand Drive OvenPART NO CONVEYORSECTION 6 PARTS LIST PART NORed - Propane FIGURE GAS BURNER AND PIPING ASSEMBLYPARTS LIST Regulator Spring Adjustment ScrewSilver - NatSECTION 6 PARTS LIST GAS BURNER AND PIPING ASSEMBLYFIGURE MACHINERY COMPARTMENT PART MACHINERY COMPARTMENTSECTION 6 PARTS LIST ITEMSECTION 6 PARTS LIST FIGURE ELECTRIC OVEN ELECTRIC PANELSECTION 6 PARTS LIST ELECTRIC OVEN ELECTRIC PANELSECTION 6 PARTS LIST FIGURE JUNCTION BOX AND EXPORT TRANSFORMER5,6 7 JUNCTION BOX AND EXPORT TRANSFORMER SECTION PARTS LIST NOTESSECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICSPage SECTION ELECTRICAL SCHEMATICSA MIDDLEBY COMPANY National Service CooperativeMiddleby Corporation Service Hotline Middleby Marshall