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Miller Electric
Auto Axcess 675 manual 219 267-B
Models:
Auto Axcess 675
1
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Troubleshooting
Specification
Install
Parts list
Connection Diagram
Warranty
Maintenance
Welding Wire can cause injury
Reset Mode
Diagnostics
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219
267-B
OM-201
540 Page 53
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Contents
Processes
OM-201 540K
Description
File Advanced Manufacturing Systems
From Miller to You
Table of Contents
Warranty
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
HOT Parts can cause severe burns
ARC Rays can burn eyes and skin
Fumes and Gases can be hazardous
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Fire or Explosion hazard
Welding Wire can cause injury
Falling Unit can cause injury
Moving Parts can cause injury
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Implanted Medical Devices
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LES Bouteilles peuvent exploser si elles sont endommagées
LE Bruit peut endommager l’ouïe
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
OM-201 540
− Installation
Specifications
Dimensions And Weight
Volt-Ampere Curves
Duty Cycle And Overheating
100% Duty Cycle At 675 Amperes
Overheating
Selecting a Location
Connection Diagram
Movement Do not move or operate Tipping
Do not stack units. Beware of tipping
Rear Panel Receptacles And Supplementary Protectors
Incorrect Installation
Connecting To Weld Terminals
Selecting Weld Cable Sizes
Socket Information
Peripheral Receptacle Functions
Motor Control Receptacle Functions
Hz Three Phase Input Voltage
Electrical Service Guide
Input Amperes At Rated Output
Normal Operating
Connecting Input Power
Welding Power Source Input Power Connections
Disconnect Device Input Power Connections
Touch Sensor Operation
Remote Program Setting
Remote Program Select
Program No Output a Output B Output C
Operational Terms
− Operation
Weld
Start
Crater
Postflow
Front Panel Controls See Section
Wire Type LED
Process LED
Gas Type LED
STL
Robot Abbreviations
Front Panel Switches
Manufacturer Robot Abbreviation
Xxxx Robot Type
Robot Calibration Mode
Schedule
100 IPM 1000 IPM
Robot Auto-Calibration Sample Programs
Actual Motoman Welder Condition File
Sample Auto-Calibration Routine For Motoman Robot
Sample Auto-Calibration Routine For Fanuc Robot
Sample Auto-Calibration Routine For ABB Robot
Weld Data
Pulse
Reset Mode
Mild Steel
Accu-pulse
− Maintenance
Routine Maintenance
Blowing Out Inside Of Unit
Shock Hazard from testing
− Safety Precautions for Servicing
Servicing Hazards
Exploding Parts can cause injury
California Proposition 65 Warnings
Set Value Mode
− Troubleshooting
Diagnostics
Indicates a trigger closed error
On error
Indicates RMD demo is done
Indicates an over
Removing Cover and Measuring Input Capacitor Voltage
Process Control Module PC4 Diagnostic LED’s
Diagnostic LED’s On Process Control Module PC4
Status Diagnosis
Diagnostic LED’s On Wire Feed Module PC6
Diagnostic LED’s On User Interface Module PC7
User Interface Module PC7 Diagnostic LED’s
Automation Interface Module PC9 Diagnostic LED’s
LED33
LED32
Diagnostic LED’s On Automation Interface Module PC9
Input signal off from relay K6 for no arc detected
Input signal on from relay K6 for arc detected
Input signal on for aux. relay energized
Input signal off for aux. relay energized
Module Status LED’s
Network And Module Status LED’s Network Status LED’s
Red
Circuit board is operating normally
Trouble Remedy
Troubleshooting
Circuit Diagram For Welding Power Source 1
− Electrical Diagrams
198 992-G Part 1
Circuit Diagram For Welding Power Source 2
198 992-G Part 2
Circuit Diagram For 72 Pin Robot Interface
219 266-C
Circuit Diagram For Peripheral/Motor Interface
219 267-B
− Parts List
16 − Fig
− Fig
Windtunnel Assembly LH And RH
Windtunnel Assembly LH And RH -1Item
Top Tray Assembly
Rear Panel Assembly
Front Panel Assembly
Description Quantity
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