R

Castile Pellet Insert

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Indicates practices which may cause damage to the fi replace or to property.

TABLE OF CONTENTS

Section 1: Listing and Code Approvals

A.

Appliance Certifi cations

4

B.

Mobile Home Approved

4

C.

Glass Specifi cations

4

D.

Electrical Rating

4

E.

BTU & Effi ciency Specifi cations

4

Section 2: Getting Started

 

A.

Design, Installation & Location

 

 

Considerations

5

B.

Locating Your Appliance & Chimney ..

6

C.

Draft

6

D.

Negative Pressure

6

E.

Avoiding Smoke & Odors

7

F.

Fire Safety

8

G.

Tools & Supplies Needed

8

H.

Inspect Appliance, Components

 

 

and Pre-Burn List

8

Section 3: Dimensions & Clearances

 

A.

Appliance Dimensions

9

B.

Clearances to Combustibles

 

 

As A Built-In, UL and ULC

10

C.

Clearances to Combustibles,

 

 

Masonry & Zero Clearance

11

D. Minimum Opening for Masonry and

 

 

Factory-Built Fireplace

11

E.

Floor Protection

11

F.

Prefabricated Metal Chimney

11

G. Removing Floor of Factory Built

 

 

Fireplace

12

H.

Altering Factory-Built Fireplace

12

Section 4: Vent Information

 

A.

Chimney & Exhaust Connections

13

B.

Venting Termination Requirements ....

13

C.

Pellet Venting Chart

14

Section 5: Venting Systems

 

A. Full Reline with Outside Air-Horizontal 15

B. Full Reline with Outside Air-Vertical....

16

Section 6: Mobile Home

17

Section 7: Appliance Set-Up

 

A.

Leveling System

18

B.

Outside Air Kit

18

C.

Door Handle Removal

19

D.

Door Removal

19

E.

Adjustable Hearth Support

19

F.

Hearth Support, Standard Surround ...

20-21

G.

Surround & Trim Set, Econo

21

H.

Surround Cast Trim Set

22

I.

Log Set Placement

22

J.

Thermostat Installation

24

Section 8:

Operating Instructions

 

A.

Combustible & Non-Combustible

25

B.

Fuel Material & Fuel Storage

25

C.

General Operation Information

26

D. Before Your First Fire

26

E.

Clear Space

26

F. Starting Your First Fire

27

G.

Fire Characteristics

27

H.

Feed Rate Adjustment

27

I.

Ignition Cycles

28

J.

Frequently Asked Questions

28

Section 9: Troubleshooting

29-31

Section 10: Maintaining & Servicing Appliance

A.

Proper Shutdown Procedures

32

B.

Quick Reference Maintenance Chart..

32

C.

General Maintenance & Cleaning

32-35

D.

High Ash Content Maintenance

36

E.

Combustion Blower Replacement

37

F.

Convection Blower Replacement

37

G.

Igniter Replacement

38

H.

Glass Replacement

38

I.

Baffl e & Brick Removal

39-40

Section 12: Reference Material

 

A.

Component Functions

40-42

B.

Component Locations

43

C.

Exploded Drawings

44

D.

Service Parts & Accessories

45-50

E.

Maintenance & Service Log

51-52

F.

Homeowner’s Notes

53

G.

Warranty Policy

54-55

H.

Contact Information

56

January 19, 2011

7022-122

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Quadra-Fire CASTILEI-MBK owner manual Table of Contents