Section 2. Installation and Configuration

Sensor Threshold Level

The CL Series printers determine the location of the leading edge of the label by measuring the difference between light levels when it sees either a label edge or a black “EYE” mark. This adjustment allows you to manually set the threshold voltage level, between the maximum and minimum light levels. DIP switch DSW2-2 selects the sensor type. If DSW2-2is in the OFF position, the setting will be for a See-Thru (or Gap) sensor and the LCD will display “GAP” on the top line along with the current setting. If DSW2-2is in the ON position, the LCD will display “EYE” on the top line with its current setting. If the value entered for the bottom line setting is “0.0V”, then the printer will automatically calculate the setting when the first label is fed after the printer is powered on or the head is closed. There are some instances where the automatically calculated value must be adjusted to ensure reliable label feeding, such as when the backing opacity or the reflectance of the EYE mark varies significantly within a roll of labels or between label rolls. In these instances the value should be set using the following procedures.

GAP

(X.XV)

INPUT

(X.XV)

 

 

GAP - When setting the “gap” threshold, the voltage shown on the top line of the display must be measured with nothing but the backing in the sensor and then again with a label still attached to the backing. The formula to be used for setting the threshold is:

(High Voltage Level + Low Voltage Level) x 0.5 = Start Value

1.Insert a label still attached to the backing into the sensor (see page 3-5 for location of the sensors) and, if adjusting a CL608 or CL612, close the Label Hold-Down. Record the voltage shown on the top line of the LCD panel. This line should have the message “GAP” on the top line (DIP switch DSW2-2 = OFF). Make sure the label is all the way under the sensor.

2.Strip the label from the backing and insert the backing strip under the sensor and close the Label Lid. Record the voltage shown on the top line of the LCD panel. The voltage ranges measured should be within the following ranges:

Backing with Label

Label Backing Only

 

 

 

 

2.0V to 3.5V

Less than 1.0V

 

 

 

 

If the measured values are outside this range, you may have trouble in finding a value that will work properly under all conditions. If this is the case, a higher quality

label may be needed to get adequate performance.

3.Calculate the starting point voltage using the formula.

4.Use the LINE key to step the counter to the desired setting. The display will increment one step for each time the LINE key is pressed. If the LINE key is held pressed for more than two seconds, it will automatically go into the fast scroll mode. The reading will advance to a setting of 4.9 (the maximum voltage) after which it will automatically wrap and start at “0.0” again. If a value of “0.0” is set,

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9001035 Rev. E

SATO CL Series Printers

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SATO CL612VA, CL608VA manual Sensor Threshold Level, Backing with Label Label Backing Only 0V to Less than