Installation & Removal Devices | Southbend SB10146PF guide

For Machines Mfg. Since 3/11

O P E R A T I O N

Turn-Nado®Gearhead Lathes

Chuck & Faceplate Mounting

This lathe is equipped with a D1-type spindle nose. This type of spindle uses camlocks that are adjusted with a chuck key to securely mount a chuck or faceplate with repeatable precision and ease.

Never use spindle speeds faster than the chuck RPM rating or the safe limits of your workpiece. Excessive spindle speeds greatly increase the risk of the workpiece or chuck being thrown from the machine with deadly force!

Installation & Removal Devices

Because chucks are heavy and often awkward to hold, some kind of lifting, support, or protective device should be used during installation or removal. The weight and size of the chuck will determine the appropriate device to use (refer to the following figure for examples).

A dropped chuck can cause amputation, serious crushing injuries, or property damage. Always use a lifting, support, or protective device to reduce this risk when installing or removing a chuck.

This lathe ships with the 3-jaw chuck installed. This is a scroll-type chuck where all three jaws move in unison when the chuck key is used.

The included 4-jaw chuck features independent jaws, which are used for square or unevenly- shaped stock, and to mount work that needs to be adjusted to near zero total indicated runout.

If neither chuck can hold your workpiece, the cast iron faceplate has slots for T-bolts that hold standard or custom clamping hardware. With the correct clamping hardware, this faceplate will hold non-cylindrical parts.

	SMALL, LIGHTWEIGHT CHUCKS
	Plywood Protection
	Plate for Chucks
	Installed by Hand
	MEDIUM-SIZE, HEAVY CHUCKS
	Plywood & 2x4	Solid Block
	Chuck Cradle	Chuck Cradle
		Way Slot
		Jaw Slot
	Plywood Chuck Cradle	Plywood Chuck Cradle
	(Straight Cuts)	(Curved Cuts)
	LARGE, VERY HEAVY CHUCKS
	Pre-Threaded Hole	Fabricated Steel
	for Lifting Eye	Fabricated Steel
	for Lifting Eye	Lifting Hook
		Lifting Hook

Figure 30. Examples of common devices used during

chuck installation and removal.

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Southbend SB10146PF owner manual Installation & Removal Devices, Chuck & Faceplate Mounting

Contents

Lathe w/DRO TURN-NADOGEARHEAD Manual Feedback UpdatesCustomer Service Scope of Manual Table of Contents Accessories Maintenance Capabilities FeaturesAbout This Machine Foreword General identification Model SB1058F shown General Identification Master Power Switch Controls ComponentsHeadstock Carriage Control Panel Tailstock Carriage Feed Clutch Knob Foot brake and spindle levers Safety Foot Brake Product Specifications Main Motor Tailstock Information Construction Model Number SB1056F SB1057F SB1058F Main Motor Leadscrew Length 65.71 85.39 105.08 Steady Rest Capacity Construction Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Circuit Requirements Power Supply RequirementsAvailability Full-Load Current Rating 440V Operation Grounding Requirements Main Inventory 1 Figure Qty Installed & Not Shown QtyUnpacking Inventory Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the lathe Lifting & Moving Leveling Leveling & Mounting Bolting to Concrete Floors Assembly Power Connection Lubricating LatheAdding Coolant Hot Connecting Power To test run your machine Test Run Engaged E P a R a T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-In OperationPERATIONOverview Chuck & Faceplate Mounting Installation & Removal Devices To install the chuck Chuck Installation Chuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Jaw tightening sequence Faceplate To mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning Tailstock To install tooling in the tailstock Installing Tooling Tools Needed Qty Offsetting TailstockRemoving Tooling To offset the tailstock Aligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Dead Centers Centers Mounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from Spindle Mounting Workpiece Between Centers Removing Center from Tailstock Steady Rest To install and use the steady rest To set the compound rest at a certain angle Follow RestCompound Rest Tool Needed Qty 5 = To install a tool in the tool postFour-Way Tool Post Aligning Cutting Tool with Spindle Centerline Side View Micrometer StopTo align the cutting tool with the tailstock center Top View Spindle Speed Manual Feed Power Feed Setting Spindle SpeedRPM or lower when using the high H gearbox range Gearbox range lever Power Feed Controls Apron feed selection and direction knobs Example Power Feed Rate of 0.0025/rev Setting Power Feed Rate To configure the end gears Standard End Gear ConfigurationAlternate End Gear Configuration Configuring End Gears Threading Controls Headstock & Gearbox Threading ControlsExample Metric Thread Pitch of 2.5mm Disengaged Apron Controls Thread Dial Chart Thread DialTPI Divisible By ⁄4 or 3⁄4 Fractional TPI Even TPI Not Divisible ByOdd Numbered TPI ⁄2 Fractional TPI Coolant System Chip Drawer To use the coolant system on your lathe Rod Support SB1271-Taper Attachment AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1272-Collect Attachment Maintenance Schedule Maintenance Items Needed Qty LubricationChecking & Adding Oil Changing Headstock Oil Quick-Change Gearbox Checking Oil LevelAdding Oil Checking Oil Level ApronDraining Oil Draining Oil & Flushing Reservoir Location of one-shot oiler on the apron One-Shot Oiler Ball Oilers Longitudinal Leadscrew End Gears Handling & CareLubricating Hazards Coolant System Service Adding Fluid Changing CoolantTo change the coolant To prepare the lathe for storage Machine Storage Backlash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Belts Half Nut AdjustmentTo adjust the half nut To adjust the V-belts To adjust the spindle clutch Spindle Clutch Adjustment Symptom Required Action Engaging adjustment ring reverse side Shown To replace the shear pin Leadscrew Shear Pin Replacement Shear pin access Gap Removal Gap Insert Removal & Installation Gap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety Instructions To correct wiring that is out of phase Correcting Phase Polarity Wiring Overview Visual index Component Location Index Electrical Cabinet Electrical box Electrical Box Coolant Pump Spindle Motor Control Panel Control panel wiring To Electrical Box, Additional Components Power Supply Connection Headstock Housing 101 Description Headstock Housing Parts List Headstock Gears 104 Shaft Headstock Gears Parts List 106 Gearbox 108 Gearbox Parts List 110 Apron 112 Apron Parts List 114 705 Oil PR03M EXT Retaining Ring 12MM Motor & Headstock Oil System Parts List Saddle 119 Saddle Parts List Tool Post & Compound Rest Bed & Shafts Lathe BED GAP SB1056F Bed & Shafts Parts List Stands & Panels SB1046PF-47PF, SB1056F-58F Description Stand & Panels Parts List SB1046PF-47PF, SB1056F-58F Stand & Panels SB1048PF PSS34M Stand & Panels Parts List SB1048PF Mounting Block Brake 14121409 1400 Thread Dial Micrometer Stop 1705 1706 1707 1709 1710 1711 1712 1713 Steady Rest Follow Rest Control Panel viewed from behind Electrical Cabinet & Control Panel 2019 2001 2003 South Bend Lathe Co Front Machine Labels 21182103 Rear Machine LabelsPage Warranty Southbendlathe.com