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SPX Cooling Technologies TG MAG58-80 EC-Declarationof conformity, Manufacturer Declaration

Models: TG MAG86-100 TG MAG23-65 TG MAG58-80 TG MAG15-50 TG MAG185-125

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EC-Declaration of conformity

(as per EC's Machinery Directive 98/37/EC, Annex IIA)

Producer

SPX Process Equipment BE NV

Evenbroekveld 2-6

BE-9420 Erpe-Mere

Belgium

We hereby guarantee that

TopGear MAG Magnetic Drive Gear Pumps

Types: TG MAG15-50

TG MAG23-65

TG MAG58-80

TG MAG86-100

TG MAG185-125

are in conformity with EC's Machinery Directive 98/37/EC, Annex I.

Manufacturer Declaration

(as per EC's Machinery Directive 98/37/EC, Annex IIB)

The product must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive.

Erpe-Mere, 1 July 2007

Gerwin Schaafsma

Operational Manager Europe

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SPX Cooling Technologies TG MAG58-80, TG MAG185-125 EC-Declarationof conformity, Manufacturer Declaration, Producer

Contents

A.0500.551 - IM-TGMAG/02.00 GB 02/2008 TopGear MAGMagnetic Drive Internal Gear pumps Producer EC-Declarationof conformityManufacturer Declaration TopGear MAG Magnetic Drive Gear PumpsContents 3.16 Components of the magnetic drive 3.20 Trouble shooting Instructions for assembly and disassemblySectional drawings and part lists 1.2Reception, handling and storage 1.0Introduction1.1General TopGear1.3Safety 1.3.1General1.3.2.1Pump unit handling 1.3.2.2Installation1.3.2Pump units 1.3.2.5Name plate - CE Declaration of Conformity 1.3.2.4Disassembly/assembly of the coupling guard1.3.2.3Before commissioning the pump unit Quantity 1.4Technical conventionsSymbol Unit1.Pump family code TG = TopGear 2.Pump range name 2.0 Pump description2.1Type designation 9.Bushes on shaft materials 7.Idler bush and idler materials8.Idler pin materials 10.Rotor and shaft materials3.2Operating principle 3.0General information and technical data3.1Pump standard parts 3.2.2Safety relief valve - Working principle 3.3Sound3.4General performance 3.2.1Self-primingoperation3.7Sound level 3.5Main characteristics3.6Pressure Maximum viscositythe total sound level of the pump unit Sound power level LWAwhere the highest sound level3.10 Internals 3.8Maximum and minimum allowable temperature3.9Jacket options 3.7.3Influences3.10.2 Maximum temperature of internals 3.13 Extra clearances 3.11 Mass moment of inertia3.12 Axial and radial clearances Inner partsDiametral clearance on pin / idler bearing 3.14 Play between gear teeth3.15 Maximum size of solid particles 3.16 Components of the magnetic drive 3.16.1 Magnetic couplingMaterial magnetic coupling parts 3.16.2 Rotor bearing assemblyMaximum allowable temperature and nominal torque 3.16.4 Sealing rings and gaskets Materials rotor bearing assembly3.16.3 Circulation pump Material circulation pump partsV 35 - G 10 H 3.17 Safety relief valve1.Safety relief valve = 2.Type indication = inlet diameter in mm3.17.3 Pressure 3.17.1 Definition and working principle3.17.2 Materials 3.17.4 Heatingunloaded 3.17.5 Safety relief valve - Relative adjustmentd Lo Du 3.17.6.1 Single safety relief valve 3.17.6 Sectional drawings and part lists3.17.6.2 Heated spring casing 3.18 Installation3.18.1 General 3.18.2.4Indoor installation 3.18.2.2Accessibility3.18.2.3Outdoor installation Excessive temperatures3.18.3.2Radial load on shaft end 3.18.2.5Stability3.18.3.1Starting torque Foundation3.18.5.1Forces and moments 3.18.4 Shaft rotation3.18.5 Suction and discharge pipes Suction piping 3.18.5.2Piping3.18.5.3Isolating valves Self-primingoperation3.18.6.2 Heating jackets 3.18.5.4Strainer3.18.6.1Drain lines 1. S-typejackets3.18.7.3Variators, Gear box, Gear motors, Motors 3.18.7.1Transport of pump unit3.18.7.2Foundation pump unit 3.18.7.4Electric motor driveCircuit breaker 3.18.7.5 Combustion engines3.18.7.6Shaft coupling Motor overload protectionAlignment tolerances 3.18.7.8Check temperature censor on can3.18.7.7Guarding of moving parts Belt drive3.19.2.1Cleaning suction line 3.19 Instructions for start-up3.19.2 Cleaning the pump 3.19.1 GeneralSafety relief valve CharacteristicsElectrical installation Supply and discharge line3.19.6 Shut-down 3.19.7 Abnormal operation3.20 Trouble shooting Not enough capacity 3.21.1 General 3.21 Maintenance instructions3.20.1 Instructions for re-usingand disposal 3.21.2 Preparation3.21.2.7Electrical installation 3.21.2.4Motor safety3.21.2.6External cleaning 3.21.2.2Tools3.21.3.1Nuts and bolts 3.21.3 Specific components3.21.2.9Fluid circuits 3.21.3.2Plastic or rubber components3.21.5 Back pull-out 3.21.6 Clearance adjustment3.21.4 Front pull-out 3.21.3.4Filter or suction strainerPage 3.21.7.2Threaded connection G example G 1/2 3.21.7 Designation of threaded connections3.21.7.1Threaded connection Rp example Rp 1/2 4.1General 4.0Instructions for assembly and disassembly4.2Disassembly 4.2.3Disassembly of bearing bracket Removal of bearing bracketRemoval of ball bearings 4.2.4Disassembly of pump shaft complete4.2.5Disassembly of outer magnetic rotor Take care not to damage the inner rotor magnet 4.2.6 Disassembly of separation can4.2.7Disassembly of back-pull-outassembly Bearing set5.Lock the rotor shaft 0701 against rotation 4.3Assembly 4.3.1Assembly of bearing bracketTake care not to damage the outer rotor magnet circulation pump 4.3.2Pre-assemblyof the back-pull-out4.3.2.1 Adjustment of the axial clearance of the 8350-A 4.3.2.2Assembly of rotor shaft8480 8350-C 8470 8450 8430 8350-B 8350-C A.0500.551 - IM-TGMAG/02.00EN 02/200815-50 8490 8310 8520 8510 8500 8350-D 8400 8350-BA.0500.551 - IM-TGMAG/02.00EN 02/2008 0.118130 4.3.4Assembly of the separation can0010 84504.3.5Assembly of the bearing bracket 4.3.6Assembly of the front-pull-outassembly7.Mount pump cover 4000 on the pump casing TG MAG185-125 5.0 Sectional drawings and part lists5.1 TG MAG15-50to How to order sparesA.0500.551 - IM-TGMAG/02.00EN 02/2008 5.1.1Hydraulic part5.1.2Bearing bracket 0220 5.1.3.1 S-Jacketson pump cover5.1.3.2 S-Jacketson intermediate cover 84505.1.4.2 T-jacketson intermediate cover 5.1.4 T-jacketoptions5.1.4.1 T-jacketson pump cover 6.0Dimensional drawings 6.1TG MAG15-50to 185-125pumpsTG MAG185-125 6.2Flange connectionsTG MAG58-80to TG MAG15-50* to TG MAG23-656.3Jackets 6.4.1Single safety relief valve 6.4Safety relief valvesJackets dimensions A.0500.551 - IM-TGMAG/02.00EN 02/20086.4.2Heated safety relief valve A.0500.551 – IM-TGMAG/02.00EN 02/2008 6.6Weights - Mass6.5Bracket support 2xvtPhone +32 053 60 27 15 Fax +32 SPX Process Equipment BE NV EvenbroekveldBE-9420 Erpe-Mere,Belgium Copyright 2008 SPX Corporate