Manuals / SPX Cooling Technologies / Household Appliance / Water Pump

SPX Cooling Technologies TG MAG23-65, TG MAG185-125, TG MAG15-50, TG MAG58-80 6.3Jackets

Models: TG MAG86-100 TG MAG23-65 TG MAG58-80 TG MAG15-50 TG MAG185-125

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6.3Jackets

6.3.1S-jackets with thread connections on pump cover and intermediate cover (SS)

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6.3.2T-jackets with flange connections on pump cover and intermediate cover (TT)

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6.3.3Jackets with thread connections on pump cover and without jackets on intermediate cover (SOC)

Jackets with flange connections on pump cover and without jackets on intermediate cover (TOC)

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6.3.4No jackets on pump cover but jackets on intermediate cover and thread connections (OSC) No jackets on pump cover but jackets on intermediate cover and flange connections (OTC)

OTC

OSC

68	A.0500.551 – IM-TGMAG/02.00 EN (02/2008)

Page 68

Image 68

SPX Cooling Technologies TG MAG23-65, TG MAG185-125, TG MAG15-50, TG MAG58-80, TG MAG86-100 instruction manual 6.3Jackets

Contents

A.0500.551 - IM-TGMAG/02.00 GB 02/2008 TopGear MAGMagnetic Drive Internal Gear pumps EC-Declarationof conformity Manufacturer DeclarationProducer TopGear MAG Magnetic Drive Gear PumpsContents 3.16 Components of the magnetic drive 3.20 Trouble shooting Instructions for assembly and disassemblySectional drawings and part lists 1.0Introduction 1.1General1.2Reception, handling and storage TopGear1.3Safety 1.3.1General1.3.2.1Pump unit handling 1.3.2.2Installation1.3.2Pump units 1.3.2.5Name plate - CE Declaration of Conformity 1.3.2.4Disassembly/assembly of the coupling guard1.3.2.3Before commissioning the pump unit 1.4Technical conventions SymbolQuantity Unit1.Pump family code TG = TopGear 2.Pump range name 2.0 Pump description2.1Type designation 7.Idler bush and idler materials 8.Idler pin materials9.Bushes on shaft materials 10.Rotor and shaft materials3.2Operating principle 3.0General information and technical data3.1Pump standard parts 3.3Sound 3.4General performance3.2.2Safety relief valve - Working principle 3.2.1Self-primingoperation3.5Main characteristics 3.6Pressure3.7Sound level Maximum viscositySound power level LWA wherethe total sound level of the pump unit the highest sound level3.8Maximum and minimum allowable temperature 3.9Jacket options3.10 Internals 3.7.3Influences3.10.2 Maximum temperature of internals 3.11 Mass moment of inertia 3.12 Axial and radial clearances3.13 Extra clearances Inner partsDiametral clearance on pin / idler bearing 3.14 Play between gear teeth3.15 Maximum size of solid particles 3.16 Components of the magnetic drive 3.16.1 Magnetic couplingMaterial magnetic coupling parts 3.16.2 Rotor bearing assemblyMaximum allowable temperature and nominal torque Materials rotor bearing assembly 3.16.3 Circulation pump3.16.4 Sealing rings and gaskets Material circulation pump parts3.17 Safety relief valve 1.Safety relief valve =V 35 - G 10 H 2.Type indication = inlet diameter in mm3.17.1 Definition and working principle 3.17.2 Materials3.17.3 Pressure 3.17.4 Heatingunloaded 3.17.5 Safety relief valve - Relative adjustmentd Lo Du 3.17.6.1 Single safety relief valve 3.17.6 Sectional drawings and part lists3.17.6.2 Heated spring casing 3.18 Installation3.18.1 General 3.18.2.2Accessibility 3.18.2.3Outdoor installation3.18.2.4Indoor installation Excessive temperatures3.18.2.5Stability 3.18.3.1Starting torque3.18.3.2Radial load on shaft end Foundation3.18.5.1Forces and moments 3.18.4 Shaft rotation3.18.5 Suction and discharge pipes 3.18.5.2Piping 3.18.5.3Isolating valvesSuction piping Self-primingoperation3.18.5.4Strainer 3.18.6.1Drain lines3.18.6.2 Heating jackets 1. S-typejackets3.18.7.1Transport of pump unit 3.18.7.2Foundation pump unit3.18.7.3Variators, Gear box, Gear motors, Motors 3.18.7.4Electric motor drive3.18.7.5 Combustion engines 3.18.7.6Shaft couplingCircuit breaker Motor overload protection3.18.7.8Check temperature censor on can 3.18.7.7Guarding of moving partsAlignment tolerances Belt drive3.19 Instructions for start-up 3.19.2 Cleaning the pump3.19.2.1Cleaning suction line 3.19.1 GeneralCharacteristics Electrical installationSafety relief valve Supply and discharge line3.19.6 Shut-down 3.19.7 Abnormal operation3.20 Trouble shooting Not enough capacity 3.21 Maintenance instructions 3.20.1 Instructions for re-usingand disposal3.21.1 General 3.21.2 Preparation3.21.2.4Motor safety 3.21.2.6External cleaning3.21.2.7Electrical installation 3.21.2.2Tools3.21.3 Specific components 3.21.2.9Fluid circuits3.21.3.1Nuts and bolts 3.21.3.2Plastic or rubber components3.21.6 Clearance adjustment 3.21.4 Front pull-out3.21.5 Back pull-out 3.21.3.4Filter or suction strainerPage 3.21.7.2Threaded connection G example G 1/2 3.21.7 Designation of threaded connections3.21.7.1Threaded connection Rp example Rp 1/2 4.1General 4.0Instructions for assembly and disassembly4.2Disassembly 4.2.3Disassembly of bearing bracket Removal of bearing bracketRemoval of ball bearings 4.2.4Disassembly of pump shaft complete4.2.5Disassembly of outer magnetic rotor 4.2.6 Disassembly of separation can 4.2.7Disassembly of back-pull-outassemblyTake care not to damage the inner rotor magnet Bearing set5.Lock the rotor shaft 0701 against rotation 4.3Assembly 4.3.1Assembly of bearing bracketTake care not to damage the outer rotor magnet circulation pump 4.3.2Pre-assemblyof the back-pull-out4.3.2.1 Adjustment of the axial clearance of the 4.3.2.2Assembly of rotor shaft 8480 8350-C 8470 8450 8430 8350-B 8350-C8350-A A.0500.551 - IM-TGMAG/02.00EN 02/20088490 8310 8520 8510 8500 8350-D 8400 8350-B A.0500.551 - IM-TGMAG/02.00EN 02/200815-50 0.114.3.4Assembly of the separation can 00108130 84504.3.5Assembly of the bearing bracket 4.3.6Assembly of the front-pull-outassembly7.Mount pump cover 4000 on the pump casing 5.0 Sectional drawings and part lists 5.1 TG MAG15-50toTG MAG185-125 How to order sparesA.0500.551 - IM-TGMAG/02.00EN 02/2008 5.1.1Hydraulic part5.1.2Bearing bracket 5.1.3.1 S-Jacketson pump cover 5.1.3.2 S-Jacketson intermediate cover0220 84505.1.4.2 T-jacketson intermediate cover 5.1.4 T-jacketoptions5.1.4.1 T-jacketson pump cover 6.0Dimensional drawings 6.1TG MAG15-50to 185-125pumps6.2Flange connections TG MAG58-80toTG MAG185-125 TG MAG15-50* to TG MAG23-656.3Jackets 6.4Safety relief valves Jackets dimensions6.4.1Single safety relief valve A.0500.551 - IM-TGMAG/02.00EN 02/20086.4.2Heated safety relief valve 6.6Weights - Mass 6.5Bracket supportA.0500.551 – IM-TGMAG/02.00EN 02/2008 2xvtSPX Process Equipment BE NV Evenbroekveld BE-9420 Erpe-Mere,BelgiumPhone +32 053 60 27 15 Fax +32 Copyright 2008 SPX Corporate