Symptom

Cause

Remedy

Not enough capacity

Liquid leaking back to suction over the

21

Check/correct assembly of the circulation pump

 

magnetic coupling

 

 

arrangement

 

 

 

Check/adjust axial clearance of the circulation

 

 

 

 

pump and rear face of the rotor

Pump too noisy

Pump speed too high

22

Reduce pump speed.

Vibrations

 

 

 

If necessary, install a larger pump.

 

Cavitation

23

Reduce difference between pump and suction

 

 

 

 

tank level.

 

 

 

Increase suction pipe diameter.

 

 

 

Reduce length and simplify suction pipe (use as

 

 

 

 

few elbows and other fittings as possible).

 

 

 

 

Also see section 3.18 Installation.

 

Backpressure too high

24

Increase pipe diameter.

 

 

 

Reduce working pressure.

 

 

 

Check accessories (filter, heat exchanger, etc.).

 

Coupling misalignment

25

Check and correct alignment.

 

 

 

 

Also see section 3.18 Installation.

 

Vibration of base plate or pipings

26

Make base plate heavier and/or affix baseplate/

 

 

 

 

pipework better.

 

Ball bearings damaged or worn

27

Replace ball bearings.

 

Un-balance of the outer magnetic rotor

28

Check/correct assembly of the outer magnetic

 

 

 

 

rotor on the pump shaft

 

 

 

Check correct tightening of bolts, secure bolts

 

 

 

 

against loosening.

Pump consumes

Pump speed too high

29

Reduce pump speed.

too much power or

 

 

 

If necesary, install a larger pump.

becomes hot

Coupling misalignment

30

Check and correct alignment.

 

 

 

 

Also see section 3.18 Installation.

 

Viscosity too high

31

Increase axial clearance.

 

 

 

 

See section 3.21 Maintenance instructions.

 

 

 

Heat pump.

 

 

 

Reduce pump speed.

 

 

 

Increase discharge pipe diameter.

 

Excessive friction losses inside rotor shaft

32

Check/correct axial clearance of circulation pump

 

/ bearing arrangement

 

 

and rear face of the rotor

 

 

 

Check axial clearance of the plain bearing ar-

 

 

 

 

rangement replace bearing if necessary

Rapid wear

Back pressure too high

33

Increase pipe diameter.

 

 

 

Reduce working pressure.

 

 

 

Check accessories (filter, heat exchanger, etc.)

 

Solid matter in liquid

34

Filter liquid.

 

Pump runs dry

35

Correct liquid supply.

 

 

 

Provide liquid level switch or dry running protec-

 

 

 

 

tion.

 

 

 

Heat up liquid.

 

 

 

Stop or reduce air sucking.

 

Corrosion

36

Change pump materials or application

 

 

 

 

parameters.

Motor overloading

Back pressure too high

37

Increase pipe diameter.

 

 

 

Reduce working pressure.

 

 

 

Check accessories (filter, heat exchanger, etc.).

 

Viscosity too high

38

Increase axial clearance.

 

 

 

 

See section 3.21 Maintenance instructions.

 

 

 

Heat pump.

 

 

 

Reduce pump speed.

 

 

 

Increase discharge pipe diameter.

 

Excessive friction losses inside rotor shaft

39

Check/correct axial clearance of circulation pump

 

/ bearing arrangement

 

 

and rear face of the rotor

 

 

 

Check axial axial clearance of the plain bearing

 

 

 

 

arrangement replace bearing if necessary

 

Rotor shaft runs against pump cover

40

Check axial axial clearance of the plain bearing

 

 

 

 

arrangement replace bearing if necessary

42

A.0500.551 – IM-TGMAG/02.00 EN (02/2008)

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SPX Cooling Technologies TG MAG58-80, TG MAG185-125, TG MAG15-50, TG MAG23-65, TG MAG86-100 instruction manual Tion

TG MAG86-100, TG MAG23-65, TG MAG58-80, TG MAG15-50, TG MAG185-125 specifications

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