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SPX Cooling Technologies TG MAG58-80 Sectional drawings and part lists, TG MAG15-50to

Models: TG MAG86-100 TG MAG23-65 TG MAG58-80 TG MAG15-50 TG MAG185-125

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5.0 Sectional drawings and part lists

How to order spares
When ordering spare parts,
please state:	1.	Pump type and serial number (see name plate)
	2.	Position number, quantity and description
Example:	1.	Pump type: TG MAG58-80 G2-S0C-BG2-Q-S5-S10-V-R
		Serial number: 2007-479401
	2.	Pos 0600, 1, Idler + Bush complete
		1080
5.1 TG MAG15-50 to		0100
TG MAG185-125		0100
TG MAG185-125		1090
		1050
		1060

						8130
			0600
			8120
			8110
		8100			0010
		4000			1040	8520
					1040	8520
	0040				1030
1020						8510
			8480			8500
			8480		8490
					8490
	1000	1210	8350		8310
1010	1000	1210	8470		8310
1010		1220	8470
		8440
8400	8410		8460
0701			8450			1410
		8430
		8420	8210		1560	1490
			8330		1550	1440
		8200				8640
			1230			8640
			1230
						8620
			1450			1400
			1450
			1440
		8610	1540	8620	8630	1700
		1570	1460	8620
		1570
	0702		1430
8600
8320

62	A.0500.551 – IM-TGMAG/02.00 EN (02/2008)

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SPX Cooling Technologies TG MAG58-80 Sectional drawings and part lists, TG MAG15-50to, TG MAG185-125, How to order spares

Contents

A.0500.551 - IM-TGMAG/02.00 GB 02/2008 TopGear MAGMagnetic Drive Internal Gear pumps Producer EC-Declarationof conformityManufacturer Declaration TopGear MAG Magnetic Drive Gear PumpsContents 3.16 Components of the magnetic drive 3.20 Trouble shooting Instructions for assembly and disassemblySectional drawings and part lists 1.2Reception, handling and storage 1.0Introduction1.1General TopGear1.3Safety 1.3.1General1.3.2.1Pump unit handling 1.3.2.2Installation1.3.2Pump units 1.3.2.5Name plate - CE Declaration of Conformity 1.3.2.4Disassembly/assembly of the coupling guard1.3.2.3Before commissioning the pump unit Quantity 1.4Technical conventionsSymbol Unit1.Pump family code TG = TopGear 2.Pump range name 2.0 Pump description2.1Type designation 9.Bushes on shaft materials 7.Idler bush and idler materials8.Idler pin materials 10.Rotor and shaft materials3.2Operating principle 3.0General information and technical data3.1Pump standard parts 3.2.2Safety relief valve - Working principle 3.3Sound3.4General performance 3.2.1Self-primingoperation3.7Sound level 3.5Main characteristics3.6Pressure Maximum viscositythe total sound level of the pump unit Sound power level LWAwhere the highest sound level3.10 Internals 3.8Maximum and minimum allowable temperature3.9Jacket options 3.7.3Influences3.10.2 Maximum temperature of internals 3.13 Extra clearances 3.11 Mass moment of inertia3.12 Axial and radial clearances Inner partsDiametral clearance on pin / idler bearing 3.14 Play between gear teeth3.15 Maximum size of solid particles 3.16 Components of the magnetic drive 3.16.1 Magnetic couplingMaterial magnetic coupling parts 3.16.2 Rotor bearing assemblyMaximum allowable temperature and nominal torque 3.16.4 Sealing rings and gaskets Materials rotor bearing assembly3.16.3 Circulation pump Material circulation pump partsV 35 - G 10 H 3.17 Safety relief valve1.Safety relief valve = 2.Type indication = inlet diameter in mm3.17.3 Pressure 3.17.1 Definition and working principle3.17.2 Materials 3.17.4 Heatingunloaded 3.17.5 Safety relief valve - Relative adjustmentd Lo Du 3.17.6.1 Single safety relief valve 3.17.6 Sectional drawings and part lists3.17.6.2 Heated spring casing 3.18 Installation3.18.1 General 3.18.2.4Indoor installation 3.18.2.2Accessibility3.18.2.3Outdoor installation Excessive temperatures3.18.3.2Radial load on shaft end 3.18.2.5Stability3.18.3.1Starting torque Foundation3.18.5.1Forces and moments 3.18.4 Shaft rotation3.18.5 Suction and discharge pipes Suction piping 3.18.5.2Piping3.18.5.3Isolating valves Self-primingoperation3.18.6.2 Heating jackets 3.18.5.4Strainer3.18.6.1Drain lines 1. S-typejackets3.18.7.3Variators, Gear box, Gear motors, Motors 3.18.7.1Transport of pump unit3.18.7.2Foundation pump unit 3.18.7.4Electric motor driveCircuit breaker 3.18.7.5 Combustion engines3.18.7.6Shaft coupling Motor overload protectionAlignment tolerances 3.18.7.8Check temperature censor on can3.18.7.7Guarding of moving parts Belt drive3.19.2.1Cleaning suction line 3.19 Instructions for start-up3.19.2 Cleaning the pump 3.19.1 GeneralSafety relief valve CharacteristicsElectrical installation Supply and discharge line3.19.6 Shut-down 3.19.7 Abnormal operation3.20 Trouble shooting Not enough capacity 3.21.1 General 3.21 Maintenance instructions3.20.1 Instructions for re-usingand disposal 3.21.2 Preparation3.21.2.7Electrical installation 3.21.2.4Motor safety3.21.2.6External cleaning 3.21.2.2Tools3.21.3.1Nuts and bolts 3.21.3 Specific components3.21.2.9Fluid circuits 3.21.3.2Plastic or rubber components3.21.5 Back pull-out 3.21.6 Clearance adjustment3.21.4 Front pull-out 3.21.3.4Filter or suction strainerPage 3.21.7.2Threaded connection G example G 1/2 3.21.7 Designation of threaded connections3.21.7.1Threaded connection Rp example Rp 1/2 4.1General 4.0Instructions for assembly and disassembly4.2Disassembly 4.2.3Disassembly of bearing bracket Removal of bearing bracketRemoval of ball bearings 4.2.4Disassembly of pump shaft complete4.2.5Disassembly of outer magnetic rotor Take care not to damage the inner rotor magnet 4.2.6 Disassembly of separation can4.2.7Disassembly of back-pull-outassembly Bearing set5.Lock the rotor shaft 0701 against rotation 4.3Assembly 4.3.1Assembly of bearing bracketTake care not to damage the outer rotor magnet circulation pump 4.3.2Pre-assemblyof the back-pull-out4.3.2.1 Adjustment of the axial clearance of the 8350-A 4.3.2.2Assembly of rotor shaft8480 8350-C 8470 8450 8430 8350-B 8350-C A.0500.551 - IM-TGMAG/02.00EN 02/200815-50 8490 8310 8520 8510 8500 8350-D 8400 8350-BA.0500.551 - IM-TGMAG/02.00EN 02/2008 0.118130 4.3.4Assembly of the separation can0010 84504.3.5Assembly of the bearing bracket 4.3.6Assembly of the front-pull-outassembly7.Mount pump cover 4000 on the pump casing TG MAG185-125 5.0 Sectional drawings and part lists5.1 TG MAG15-50to How to order sparesA.0500.551 - IM-TGMAG/02.00EN 02/2008 5.1.1Hydraulic part5.1.2Bearing bracket 0220 5.1.3.1 S-Jacketson pump cover5.1.3.2 S-Jacketson intermediate cover 84505.1.4.2 T-jacketson intermediate cover 5.1.4 T-jacketoptions5.1.4.1 T-jacketson pump cover 6.0Dimensional drawings 6.1TG MAG15-50to 185-125pumpsTG MAG185-125 6.2Flange connectionsTG MAG58-80to TG MAG15-50* to TG MAG23-656.3Jackets 6.4.1Single safety relief valve 6.4Safety relief valvesJackets dimensions A.0500.551 - IM-TGMAG/02.00EN 02/20086.4.2Heated safety relief valve A.0500.551 – IM-TGMAG/02.00EN 02/2008 6.6Weights - Mass6.5Bracket support 2xvtPhone +32 053 60 27 15 Fax +32 SPX Process Equipment BE NV EvenbroekveldBE-9420 Erpe-Mere,Belgium Copyright 2008 SPX Corporate

5.0 Sectional drawings and part lists

How to order spares

5.1 TG MAG15-50 to

TG MAG185-125