7 Mechanical Installation
7.1 Important notes ........................................................................ 35
7.2 Guide to mechanical installation............................................................35
7.3 Assembly............................................................................. 36
7.4 Dimensions ........................................................................... 37
8 Electrical Installation
8.1 Important notes ........................................................................ 39
8.2 Guide to electrical installation..............................................................40
8.3 Wiring................................................................................ 41
8.3.1 Importantnotes ................................................................... 41
8.3.2 Technicaldata for connecting cables................................................... 42
8.3.3 Shieldingconnection to the front panel ................................................. 42
8.3.4 Motorconnector with shieldplate ...................................................... 43
8.4 Components of a servo system ............................................................ 44
8.5 Block diagram ......................................................................... 45
8.6 Pin assignments........................................................................ 46
8.7 Connection diagram (overview)............................................................ 47
8.8 Power supply .......................................................................... 48
8.8.1 Connectionto various mains supply networks............................................ 48
8.8.2 Mainssupply connection (X0) ........................................................ 49
8.8.3 24Vauxiliary supply (X4)............................................................ 49
8.8.4 DCbus link (X7)................................................................... 49
8.9 Motor connection with brake (X9)...........................................................50
8.10 External regen resistor (X8)............................................................... 50
8.11 Feedback............................................................................. 51
8.11.1 Resolver(X2)..................................................................... 52
8.11.2 SineEncoder 5V with BISS (X1) ...................................................... 53
8.11.3 SineEncoder with EnDat 2.1 or HIPERFACE (X1) ........................................ 54
8.11.4 SineEncoder without data channel (X1) ................................................ 55
8.11.5 Incrementalencoder / sine encoder with Hall (X1)......................................... 56
8.11.6 IncrementalEncoder (X5) ...........................................................57
8.12 Electronic Gearing, Master-slave operation................................................... 58
8.12.1 Connectionto a SERVOSTAR master, 5 V signal level (X5) .................................59
8.12.2 Connectionto encoders with 24 V signal level (X3) ........................................59
8.12.3 Connectionto a sine-cosine encoder (X1) ...............................................60
8.12.4 Connectionto a SSI encoder (X5) ..................................................... 61
8.12.5 Connectionto stepper motor controllers (step and direction)................................. 61
8.12.5.1 Step/Directionwith 5 V signal level (X5) ............................................. 62
8.12.5.2 Step/Directionwith 24 V signal level (X3) ............................................ 62
8.13 Encoder emulations ..................................................................... 63
8.13.1 Incrementalencoder output - A quad B (X5) ............................................. 63
8.13.2 SSI output (X5) ................................................................... 64
8.14 Digital and analog inputs and outputs ....................................................... 65
8.14.1 Analoginputs (X3) ................................................................. 65
8.14.2 Analogoutputs (X3) ................................................................ 66
8.14.3 Digitalinputs (X3).................................................................. 67
8.14.4 Digitaloutputs (X3) ................................................................ 68
8.15 RS232 interface, PC connection (X6) ....................................................... 69
8.16 CANopen Interface (X6).................................................................. 70
4 SERVOSTAR®601...620 Product ManualContents 07/2007 Danaher MotionPage