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Sterling BF3-600 Section 4: Advanced Operations/ Control Functions

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Digital Dosing Units 30

Section 4: Advanced Operations/ Control Functions

4.1 Recipe Storage And Recall

A maximum of ten (10) recipes can be stored and retrieved with the Digital Dosing controller in

the Recipe Storage/Recall mode. Recipes are stored using a two-digit identification number.

Pressing at any time will exit the Recipe Storage/Recall mode.

Recipe Storage

To store the current recipe:

Step 1:

• Press the Recipe Storage/Recall key ( ). A two-digit number (01 through 10) will

appear on the screen. This is the recipe I.D. number.

Step 2:

• Use the Arrow keys to select the desired recipe number.

NOTE: A new recipe stored under the ID number of an existing recipe will overwrite the

existing recipe number without warning.

Step 3:

Contents

Main SDD Digital Dosing Units Asia/Australia +86 512 8717 1919 Sales and Contracting Department Table of Contents Section 1: Introduction Page 1.1 Controller Page Symbols Section 2: Quick Start-up Page Page Section 3: Initial Installation And Operation 3.1 Initial Installation Page 3.2 Initial Operation 3.3 Injection Molding Page Page Page Operation-Injection Molding 3.4 Extrusion Constant Recipe Input Extrusion Constant Page Page Operation Extrusion Constant 3.5 Extrusion Proportional Recipe Input Extrusion Proportional Page Operation Extrusion Proportional 3.6 Calibration Determining the Calibration Weight Page Page Section 4: Advanced Operations/ Control Functions 4.1 Recipe Storage And Recall Recipe Storage Recipe Recall 4.2 Clearing The Totalizer 4.3 Acknowledging Alarms 4.4 Optional Equipment Alarms Level Probes Page Section 5: Maintenance 5.1 Maintenance Intervals 5.2 Removing the Scraper Removing the scraper Installing the scraper 5.3 Cleaning the Digital Dosing Dosing Station Dismantling the Dosing Station Installing the Dosing Station 5.4 Changing the Dosing Disc in the Digital Dosing Dosing Station Removing the Dosing Disc Installing the Dosing Disc Installing Different Types of Dosing Discs 5.5 Removing/Replacing the Scraper in the DT Dosing Station 5.6 Cleaning the DT Dosing Station 5.7 Exchangeable Stations 5.8 Replacing Fuses Page Appendix A: Troubleshooting A.1 General Troubleshooting - Unit Will Not Operate A.2 Malfu nctions or Error s - Error Codes ERROR CODES A.3 Determining the Software Setup Factor A.4 Recipe Formulas Injection Molding Extrusion Page Appendix B: Basic Parameter Settings Determining the Configuration Value Extrusion (Constant or Proportional): Injection Molding: Page Page Page Page Appendix C: Disc Dosing Factors And Equipment Drawings And Parts Disc Dosing Factor Table 1: Disc Guide Numbers Page Page Page Specification Sheet Disc Dosing Factor Table 2 Digital Dosing unit parameter setup 7-14 Page Page Page Page Appendix D: Spare Parts List Dosing Disc/Shear Order Numbers Page Technical Assistance Parts Department Service Department Sales Department Contract Department