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Sterling BF3-600 Digital Dosing unit parameter setup 7-14

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Digital Dosing unit parameter setup 7-14

Bison - Black motor Bauer - Blue motor Comments

Parameter

RPM 2 6 12 38 6.4 11.5 35.5

7 65000 25200 14103 4387 11739 6600 2135 These values refer to the pulses of the encoder

8 0.5 0.7 Nominal motor current

9 Ext Inj Ext Inj

1040 16 1040 16 (see separate calculation sheet for parameter #9)

10 0 1 Factory set, do not change

11 Ext Inj Ext Inj

50 50 50 50 Ext = minimum input frequency w/follower only

Inj = Minimum # of machine cycles per dosing

12 Ext Inj Ext Inj

10 5.56 10 5.56 Ext = Span factor (sf) calculated using: sf=1000/rpm@10vdc

sf = 1000/rpm @20ma

13 Ext Inj Ext Inj

0 0 0 0 Communication address used with Euromap 17 (use 1instead of 0)

14 Ext Inj Ext Inj

0 0 0 0 For use with Mico mix hopper (use 1 instead of 0)

Contents

Main SDD Digital Dosing Units Asia/Australia +86 512 8717 1919 Sales and Contracting Department Table of Contents Section 1: Introduction Page 1.1 Controller Page Symbols Section 2: Quick Start-up Page Page Section 3: Initial Installation And Operation 3.1 Initial Installation Page 3.2 Initial Operation 3.3 Injection Molding Page Page Page Operation-Injection Molding 3.4 Extrusion Constant Recipe Input Extrusion Constant Page Page Operation Extrusion Constant 3.5 Extrusion Proportional Recipe Input Extrusion Proportional Page Operation Extrusion Proportional 3.6 Calibration Determining the Calibration Weight Page Page Section 4: Advanced Operations/ Control Functions 4.1 Recipe Storage And Recall Recipe Storage Recipe Recall 4.2 Clearing The Totalizer 4.3 Acknowledging Alarms 4.4 Optional Equipment Alarms Level Probes Page Section 5: Maintenance 5.1 Maintenance Intervals 5.2 Removing the Scraper Removing the scraper Installing the scraper 5.3 Cleaning the Digital Dosing Dosing Station Dismantling the Dosing Station Installing the Dosing Station 5.4 Changing the Dosing Disc in the Digital Dosing Dosing Station Removing the Dosing Disc Installing the Dosing Disc Installing Different Types of Dosing Discs 5.5 Removing/Replacing the Scraper in the DT Dosing Station 5.6 Cleaning the DT Dosing Station 5.7 Exchangeable Stations 5.8 Replacing Fuses Page Appendix A: Troubleshooting A.1 General Troubleshooting - Unit Will Not Operate A.2 Malfu nctions or Error s - Error Codes ERROR CODES A.3 Determining the Software Setup Factor A.4 Recipe Formulas Injection Molding Extrusion Page Appendix B: Basic Parameter Settings Determining the Configuration Value Extrusion (Constant or Proportional): Injection Molding: Page Page Page Page Appendix C: Disc Dosing Factors And Equipment Drawings And Parts Disc Dosing Factor Table 1: Disc Guide Numbers Page Page Page Specification Sheet Disc Dosing Factor Table 2 Digital Dosing unit parameter setup 7-14 Page Page Page Page Appendix D: Spare Parts List Dosing Disc/Shear Order Numbers Page Technical Assistance Parts Department Service Department Sales Department Contract Department