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Subaru Robin Power Products
R1200 service manual Rozh -J&ii, Generator, Service Manual
Models:
R1200
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102
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102 pages
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Troubleshooting
Specs
Wiring Diagram
Maintenance
Wire Length
IISymptoms I =I
Disassembly And Assembly
Measuring Procedures
9-4-7TAPPET ADJUSTMENT
Pipe, Air Vent Air Cleaner Body M6 Flange Bolt I
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Rozh
-J)
&ii
Generator
TechnicalData& OverhaulInstructions
SERVICE MANUAL
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Contents
Rozh -J&ii
SERVICE MANUAL
Generator
TechnicalData& OverhaulInstructions
FOREWORD
Section
CONTENTS
Page
l-lITEMS
1.SPECIFICATIONS
I I I I I
1 1 1 1 1
Page
I 0” -f1
E lt
2.FEATURES
3.COMPONENT IDENTIFICATION
4.FUNCTION OF EACH COMPONENT
4-l-4
4-2-lCYLINDER AND CRANKCASE
4-2-l1 IGNITION SYSTEM
\s>l
5-2-lGENERATION OF NON-LOADVOLTAGE
j-2-3DC OUTPUT
6.OPERATIONAL LIMITS OF THE GENERATOR
Efficiency Motors: 0.6 2. Fluorescent lamps: 0.7
6-2-lMEASUREMENT OF ELECTROLYTE’S SPECIFIC GRAVITY
64 WIRE LENGTH
II ’ i ,71 mj 1 mI
7. MEASURING PROCEDURES
7-l-5MEGGER TESTER
7-l-4CIRCUIT TESTER
7-l-6TACHOMETER
Use the contact-lesstype tachometer
7-4-lTO MEASURE INSULATION RESIST
7-4-2STATOR
8.FUNCTIONAL CHECK OF EACH COMPONENT
8-l-4VOLTMETER
Page
84 STATOR
windings, or peripheral temperature
8-5-l
Measurement location
9. DISASSEMBLY AND ASSEMBLY
ISequenceI Part to ! , remove j 1 1Side cover !1
’ Part to ! Sequence remOve II 3 icontrol Il
jnection I
i I I
SequenceI Part to remove j 5iFront cover
1 Part to Sequencej remOve
Part to Sequence, remove I
Page
Part to
INecessary tools
Precautions
See Fig.
1Never pat the wind- /ing and the lead
siw‘ ,,_
Part to / Sequencej remove ’
Part to
I I Necessary I Precautions I tools
remOve
Description
Sequence1 remove jI
Pipe, Air Vent Air Cleaner Body M6 Flange Bolt I
Necessary I Precautions . tools @ Driver I
I Air Cleaner Case M6xlO Screw
Description I
Sequence1Partto j
A--l
1 Part to
ISequenceI
Part to
n Precautions in assembly
HAssembly sequence and precautions 9-4-lCRANKSHAFT
9-4-2PISTON AND PISTON RING
~g?zq$== \ 5g*y +-JRd-&@qf@ eyr$&p&+&& gm4
9-4-6INTAKE VALVE AND EXHAUST VALVE
3=53
WV&e h valve guide clearance
6.5$1$ 0.056 6*50-
9-4-7TAPPET ADJUSTMENT
a@==
\.T<I’
ylIr;;L
cc=+
WHangingposition of the governor spring
Muffler<??g?g;/M8
9-4-16HEAD COVER AND BLOWER HOUSING
9-4-18FRONT BRACKET
9-4-20REAR BRACKET AND STATOR
9-4-22BRASH HOLDER
9-4-24BRACKET COVER
9-4-23END COVER
M5x20 Screw 2 PCS
$a/”
Page
9-4-27FUEL PIPE CONNECTION
9-4-29CONNECTION OF COUPLER AND PLUG
9-4-31 REARCOVER
Secure the side cover with four M 5 x 8 screws
9-4-32 SIDE COVER
M8x10 Screw 2 pcs
9-5-lFUNCTION AND STRUCTURE 1Float System
Page
9-5-2DISASSEMBLY AND ASSEMBLY OF CARBURETOR
Fig.
25 3i
10-2PRECAUTIONS FOR EXHAUST GASES
10.SAFETY PRECAUTIONS
103 OTHER PRECAUTIONS
10-lFIRE PREVENTION
11.TROUBLESHOOTING
A-l Starting
Page
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iiimlLIIlry-$j-q
‘\. ‘*-X
r-----l1Ill
IISymptoms I =I
’ \ r?J
ElSymptoms
Page
Page
Page
B-8Abnormal running
I II
Page
1Symptoms
Stator sub-coil
Symptoms
LSymptoms
Page
12. CRITERIA TABLE
FOR ADJUSTMENT
0.06
falve
uelcon
50 Hz
Limit of
i LT-TwI
13.WIRING DIAGRAM
I I il
Yellow
14.MAINTENANCE
Checks and maintenance items
7Set the engine switch at the “STOP” position
Page
@FUJI-HEAVYINDUSTRIESLTD
1 ISSUE EMD-GS00951
INDUSTRIAL PRODUCTS DIV
