Subaru Robin Power Products R1200 HAssembly sequence and precautions 9-4-lCRANKSHAFT

Models: R1200

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HAssembly sequence and precautions 9-4-l CRANKSHAFT

HAssembly sequence and precautions 9-4-l CRANKSHAFT

(1)Fit the crankshaft oil seal guide onto the crankshaft tip and assemble it with the crank case as shown in Fig. 9-4-l.

Note: When the oil seal guide is not used, be careful not to damage the oil seal lip.

(2)Mount the woodruff key (for the mag- neto).

(3)Dimentional tolerance of the crankpin.

I

Oil Seal Guide

External Diameter 24~) Z-03;

.Crankshaft

Crankcase

I

Fig. 942

WTolerances of new installed parts

I

Thrust directional

tolerance

between

the

cylinder and

piston

skirt

 

0.02OL

-

0.059L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clearance

between

the

piston

ring

joints

 

 

 

 

 

 

0.2L

-

0.4L

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

i

Top ring

 

 

 

0.09OL

-

0.135L

 

Clearance

between

the

piston

rings

 

!

Second ring

 

 

0.060L

-

0.105L

 

 

 

 

 

 

 

 

I

Oil ring

 

 

 

O.OlOL

-

0.065L

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

 

1

Clearance

between the internal and

s

0.037 L -

0.063 L

 

Clearance

between

the

connecting

rod

external

diameters

 

 

 

 

 

 

 

major ring and crank pin

 

 

 

1

Side clearance

 

 

0.1 L -

0.3L

 

 

 

 

 

 

 

 

 

 

 

Clearance

between

the

connecting

minor

rod

edge and

piston

pin

 

O.OlOL

-

0.029L

 

Clearance

between

the

piston

pin

and

piston

hole

 

 

 

i

0.009L

-

0.01 OL

 

 

 

 

 

 

 

 

 

Table

94

7

 

 

 

 

 

Note: The clearance between the piston and cylinder is checked by measuring the clearance between the piston and cylinder skirt.

-49-

Page 53
Image 53
Subaru Robin Power Products R1200 service manual HAssembly sequence and precautions 9-4-lCRANKSHAFT