12. CRITERIA TABLE

Items of adjustment

Levelness of cylinder head

 

Inside

dia.

 

 

Cylinder

Seat

width

of intake and

exhaust

valves

 

 

 

(

Inside

dia.

of

valve guide

 

Piston skit-t’s outside

,

dia.

in

thrust

direction

L

 

 

 

 

 

FOR ADJUSTMENT

Criteira

!

Limit of

application

 

 

 

Below 0.1

 

0.15

63Q

+0.019

 

53.650

 

0

 

 

 

 

I

 

I

2.5

 

 

 

6.50

+0.022

 

6.650

o

 

62.980

0

;

62.880

--o.o2

 

 

Tools

I Description

 

j

Surface

plate

 

and

searcher

I

Cylinder

gauge

 

 

 

I

Slide

calipers

and

cutter

 

Center dia.

Cylinder

gauge

 

Micrometer

I

Remarks

I

!

: Repair

Repair

I

1Replacement

I

Replacement

 

 

 

 

 

 

TOP

 

Ring

groove

 

Second

i

width

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil

Piston

 

 

 

 

 

 

 

Pin hole

 

 

 

 

 

Clearance

 

between

 

piston

 

skirt

and

cylrnder

 

wall

 

 

 

 

 

!

Top

r

Clearance

be-

 

 

 

tween

ring

and

!

Second

I

ring

groove

 

 

 

 

 

 

 

 

I

Oil

 

Clearance

 

between

 

piston

 

and

piston

 

pipe

 

 

 

 

 

 

 

 

Top

 

Joint

gap

 

 

 

Second

 

 

 

 

 

Oil

Piston

 

 

 

 

 

TOP

rings

 

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

Width

 

 

 

 

Second

I

 

 

 

 

I

Oil

 

 

 

 

 

Piston pin outside dia.

 

Inside dia. of large end

 

/ ,“;;;~l~~;;~;~;~~kpin

 

I

Connecting

Inside dia. of small end

rod

 

;2 .0 +0.035 i

0 ;

2.0:.035 !

 

2.*

+0.035

;

 

 

0

I

I

 

+0002

I

‘4

-0:oos

1

 

0.020

-0.059

,

 

 

 

I

 

0.090

-0.135

 

0.060-0.105

!

:0.010 -0.065

i 0.009T -O.OlOL

I

0.2 -0.4

!

i

02-0.4

 

)

 

0.2

5

0.4

 

 

o 2

-0.09

 

 

.

-0.11

 

 

 

-0.06

:

 

Oa2

-0.08

 

I

2.B

-0.10

i

 

-0.30

j

 

 

 

14’

1.00s

 

 

240

+0.013

;

 

 

o

 

/

0.037

-0.063

;

 

 

+0.021

 

 

14Q

+0.010

 

I

2.15

2.15

2.95

14.035

0.25

0.15

0.15

0.15

0.06L

1.5

1.5

1.5

1.9

1.9

2.7

13.969

24.1~

0.2

14.080

I

 

 

 

I

Slide

calipers

 

 

 

 

 

 

 

(

 

~~

 

i

Slide

calipers

 

 

 

 

 

 

 

 

(

Slide

calipers

 

 

 

 

,

Cylinder

gauge

i

Oil

maximum

i

 

 

 

:

cylinder

dia.

!

 

 

 

;;ftip~~om

 

 

Cylinder

gauge

 

 

and

micrometer

 

 

 

 

 

 

in

thrust

 

 

 

 

 

1

direction

 

 

 

 

 

i

 

 

 

 

Searcher

 

i

 

 

 

 

Searcher

 

 

 

 

 

I

Searcher

 

 

 

 

 

 

Cylinder

gauge

 

 

 

 

r

and

micrometer

 

 

 

 

r

Searcher

 

 

 

 

 

Searcher

 

 

 

 

 

/

Searcher

 

 

 

 

 

 

Micrometer

 

I

 

 

 

 

Micmmeter

 

 

 

 

 

:

Micrometer

 

I

 

 

 

 

 

 

 

Micrometer

I

 

 

:

Cylinder

gauge

 

Cylinder

gauge

 

and micrometer

 

Cylinder

gauge

Replacement

I

1Replacement

Replacement

iReplacement

;

iRep’acement

I

Replacement

Replacement

Replacement

! Replacamant

I

!Replacement : Replacement Replacement

/ Replacement

: Replacement

Replacement

I

i Replacement

Replacement

Replacement

Replacement

Clearance

between

inside dia.

0.01

-0.029

)

0.12

I of small end and pistonpin

 

 

 

 

! Sl;;;earance

of

large

0.1

-0.3

 

1 .o

 

 

 

 

I

 

 

Cylinder

gauge

 

 

and micrometer

1

Searcher

 

I

 

 

 

! Replacement

I

Replacement

-9o-

Page 94
Image 94
Subaru Robin Power Products R1200 service manual Criteria Table, For Adjustment