Manuals / Subaru Robin Power Products / Lawn and Garden / Portable Generator

Subaru Robin Power Products RGX3500, RGX5500, RGXI 800 manual Manual, Models, PUB-GS0597B Rev

Models: RGX2400 RGXI 800 RGX3500 RGX5500

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MANUAL

MANUAL

Models

RGXI800,*RGX2400,. RGX3500,RGX5500 Generators

PUB-GS0597B

Rev. 8198

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Subaru Robin Power Products manual Manual, Models, PUB-GS0597B Rev, RGXI800,*RGX2400,. RGX3500,RGX5500 Generators

Contents

Models MANUALPUB-GS0597B Rev. RGXI800,*RGX2400,. RGX3500,RGX5500 GeneratorsPage Page RGX1800 I ~~RGX2400 RGX5500 RGX3500cu. in 2.PERFOMANCE CURVES bkc1.5k 1.5k 1kn t- CURRENT A +I- 3 n I- 2+-2MODEL RGX2400I- 3 CURRENT A+ 0 4 a 12 16 CURRENT A\+CURRENT A” 1k 3CURRENT A+ 120 110 4 8 12 -160102030 Page CURRENT A i, zCURRENT A W 3 U Wa. t 2-4MODEL RGX550061 60 4k-t51 50 0 5 10 15 20CURRENT AI I:,6k c5 in total3 a 3 -2k o r l k3.FEATURES 4.GENERAL DESCRIPTION OF THE GENERATOR 7NKCAP0RGXl800 50HZ-11OV, 60Hz-120V TYPE 4-2CONTROL PANELRGX2400 50HZ-11OV, 60Hz-12OV TYPE VOLTMETER F U L L POWER SWITCHDCFUSE DC OUTPUT TERMINAL 220V RECEPTACLE\ DC OUTPUT TERMINALPage I AC 22OVl TJ 0+RGXl800,2400 :AUSTRALIA, 5OHZ-240V RGXI800,2400 :SWITZERLAND, 50Hz-220VI AC 220V RGX3500 50H~-220V,240V, 60Hz-220VTYPE RGX3500 :50HZ-11OV, 60Hz-120VTYPEOption Option’RGX3500 :GERMANY, 50Hz-220V RGX3500 :U.S.A., 60H~-120V/24OVNEMARECEPTACLE220v RECEPTACLE Option \EARTH GROUND TERMINAL DC OUTPUT TERMINALRGX5500 :50Hz-11OV, 60Hz-120VTYPE RGX3500 :AUSTRALIA, 50HZ-24OVOption RGX5500 :SOHZ, 60Hz-110V/220V TYPE RGX5500 :50H~-22OV,240V, 60Hz-220V TYPESTART 220v RECEPTACLE RGX5500 :50Hz-220V WITH SPECIAL RECEPTACLE RGX5500 :GERMANY, 50Hz-220VGROUNDTERMINALDCOUTPUTEARTH Page LABEL, MODEL NAME 5-1 CONSTRUCTION 5.CONSTRUCTIONANDFUNCTION5-2 FUNCTION 5-2-1STATOR 5-2-3 ROTOR 5-2-2 CONDENSER11ov, I 1 15-24FUSE 5-26 NO-FUSEBREAKERPage Fig. 5-3 DESCRIPTION of GENERATOR OPERATION5-3-1 GENERATION Of NO-LOADVOLTAGE 5-3-2 VOLTAGEFLUCTUATIONSUNDERLOADFig. SwitchLOWER VOLTAGE HIGHER VOLTAGE5-34 VOLTAGE CHANGEOVER SWITCH 6. SAFETY PRECAUTIONS 7. RANGE OF APPLICATIONS The smaller the motor, the lower the efficiency Voltage drop indicates as V = f2 means the length of the wire m8. MEASURING PROCEDURES j:1:. /iii! b/---.--jII !jr- 4CIRCUIT TESTER Use a “Dr. Robin”generator tester in megger tester mode or use a megger tester to check the insulation resistance. Connect a megger tester to one of receptacle output terminals and the ground terminal, then measure the insulation resistance. An insulation resistance of 1 megohm or more is normal. The original insulation resistance at the time of shipment from the factory is 10 megohm or more terminals of the rotor and the core Replace the faulty partMeasure the insulation across one of the soldered 9. CHECKING FUNCTIONAL MEMBERS 9-4STATOR 9-3CIRCUIT BREAKERPage nNORMAL CAPACITY OF CONDENSER IO. DISASSEMBLY AND ASSEMBLY DISASSEMBLY pannelof control box 1RemoveSIDE PLATE from frame SeeFig 3.PipeFrameRemove the mount rubbers from SIDE PLATE 3Dismountthe engineand alternatorfrom the frame4.Rear Cover 1 Removetheendcover. SeeFig. 10-l1 Staitor 6. Rotor 6.Rotor 1 Removethe front cover 7.Front CoverLoosen the four bolts and remove the wrenchM8 X 18mm bolt . . . . . .4 pcs M6 bolt ... .. . .. . .. .. .. ... ... .. 4 pa M6 X 25 mm bolt *.***----..*..4 pcs Attach the end cover to the rear cover M8 nuts Tightening torque : 120 - 140 kg-cm 4Mount the control box to the frame washers “.~..““..““ Dismount the control box from frame 11. TROUBLESHOOTING 1 CHECKING FIELD COIL Page If the appliance is faulty, repair it Check the fuse in the fuse holder 1Inspect the solenoid bracket ASingle Voltage Type Check the FUSE on wiring of IDLE CONTROL UNIT 12. WIRING DIAGRAM r--1 1.25 mm2 0.75mm21.25 1.25 mm2 1 SClRGX3500 : SOHz, 6OHz-1lOW22OV TYPE lRGX3500 : U.K.., SOHz-1lOW22OV BS RECEPTACLE0.75 r--11;LLEb O-75mmI -L 1.25 eP-l I I0.75 Page ENGINE 0.751.25 = .-_Page CONTROL BOX 0.75vc SW I I IPRINTED IN THE USA I\ America