Manuals / Subaru Robin Power Products / Lawn and Garden / Portable Generator

Subaru Robin Power Products RGX2400, RGX5500, RGX3500, RGXI 800 manual TJ 0+, I AC 22OVl

Models: RGX2400 RGXI 800 RGX3500 RGX5500

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I AC 22OVl

RGXl800,2400 GERMANY,50HZ-220V

CIRCUIT BREAKER

t

I AC 22OVl

A220VRECEPTACLE

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DC OUTPUT TERMINAL.	EARTH (GROUND) TERMINAL

RGX1800,2400 :50Hz-220V [WITH SPECIAL RECEPTACLE]

CIRCUIT BREAKER

/ VOLTMETER

TJ 0+

DCFUSE 1 0

220VRECEPTACLE

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DC OUTPUT TERMINAL	EARTH (GROUND) TERMINAL

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Subaru Robin Power Products RGX2400, RGX5500, RGX3500, RGXI 800 manual TJ 0+, I AC 22OVl

Contents

RGXI800,*RGX2400,. RGX3500,RGX5500 Generators MANUALModels PUB-GS0597B Rev.Page Page RGX2400 I ~~RGX1800 cu. in RGX3500RGX5500 2.PERFOMANCE CURVES CURRENT A + 1.5k 1kbkc1.5k n t-I- 3 n I- 2+-2MODEL RGX24001k 3 CURRENT A+ 0 4 a 12 16 CURRENT A\+I- 3 CURRENT A”CURRENT A+ 0102030 4 8 12 -16120 110 Page W 3 U W i, zCURRENT A CURRENT Aa. t 2-4MODEL RGX55000 5 10 15 20 4k-t61 60 51 50CURRENT AI r l k in totalI:,6k c5 3 a 3 -2k o3.FEATURES 4.GENERAL DESCRIPTION OF THE GENERATOR 7NKCAPRGX2400 50HZ-11OV, 60Hz-12OV TYPE 4-2CONTROL PANEL0RGXl800 50HZ-11OV, 60Hz-120V TYPE 220V RECEPTACLE\ DC OUTPUT TERMINAL F U L L POWER SWITCHVOLTMETER DCFUSE DC OUTPUT TERMINALPage I AC 22OVl TJ 0+I AC 220V RGXI800,2400 :SWITZERLAND, 50Hz-220VRGXl800,2400 :AUSTRALIA, 5OHZ-240V RGX3500 50H~-220V,240V, 60Hz-220VTYPE RGX3500 :50HZ-11OV, 60Hz-120VTYPEOption Option’RGX3500 :GERMANY, 50Hz-220V RGX3500 :U.S.A., 60H~-120V/24OVNEMARECEPTACLEDC OUTPUT TERMINAL Option \220v RECEPTACLE EARTH GROUND TERMINALOption RGX3500 :AUSTRALIA, 50HZ-24OVRGX5500 :50Hz-11OV, 60Hz-120VTYPE START RGX5500 :50H~-22OV,240V, 60Hz-220V TYPERGX5500 :SOHZ, 60Hz-110V/220V TYPE 220v RECEPTACLE GROUNDTERMINALDCOUTPUTEARTH RGX5500 :GERMANY, 50Hz-220VRGX5500 :50Hz-220V WITH SPECIAL RECEPTACLE Page LABEL, MODEL NAME 5-2 FUNCTION 5-2-1STATOR 5.CONSTRUCTIONANDFUNCTION5-1 CONSTRUCTION 5-2-3 ROTOR 5-2-2 CONDENSER5-26 NO-FUSEBREAKER I 1 111ov, 5-24FUSEPage 5-3-2 VOLTAGEFLUCTUATIONSUNDERLOAD 5-3 DESCRIPTION of GENERATOR OPERATIONFig. 5-3-1 GENERATION Of NO-LOADVOLTAGEHIGHER VOLTAGE SwitchFig. LOWER VOLTAGE5-34 VOLTAGE CHANGEOVER SWITCH 6. SAFETY PRECAUTIONS 7. RANGE OF APPLICATIONS The smaller the motor, the lower the efficiency Voltage drop indicates as V = f2 means the length of the wire m8. MEASURING PROCEDURES II !jr- b/---.--jj:1:. /iii! 4CIRCUIT TESTER Use a “Dr. Robin”generator tester in megger tester mode or use a megger tester to check the insulation resistance. Connect a megger tester to one of receptacle output terminals and the ground terminal, then measure the insulation resistance. An insulation resistance of 1 megohm or more is normal. The original insulation resistance at the time of shipment from the factory is 10 megohm or more Measure the insulation across one of the soldered Replace the faulty partterminals of the rotor and the core 9. CHECKING FUNCTIONAL MEMBERS 9-4STATOR 9-3CIRCUIT BREAKERPage nNORMAL CAPACITY OF CONDENSER IO. DISASSEMBLY AND ASSEMBLY DISASSEMBLY pannelof control box 3Dismountthe engineand alternatorfrom the frame 3.PipeFrame1RemoveSIDE PLATE from frame SeeFig Remove the mount rubbers from SIDE PLATE4.Rear Cover 1 Removetheendcover. SeeFig. 10-l1 Staitor 6. Rotor 6.Rotor wrench 7.Front Cover1 Removethe front cover Loosen the four bolts and remove theM8 X 18mm bolt . . . . . .4 pcs M6 bolt ... .. . .. . .. .. .. ... ... .. 4 pa M6 X 25 mm bolt *.***----..*..4 pcs Attach the end cover to the rear cover M8 nuts Tightening torque : 120 - 140 kg-cm 4Mount the control box to the frame washers “.~..““..““ Dismount the control box from frame 11. TROUBLESHOOTING 1 CHECKING FIELD COIL Page If the appliance is faulty, repair it Check the fuse in the fuse holder 1Inspect the solenoid bracket ASingle Voltage Type Check the FUSE on wiring of IDLE CONTROL UNIT 12. WIRING DIAGRAM r--1 1.25 mm2 0.75mm21.25 lRGX3500 : U.K.., SOHz-1lOW22OV BS RECEPTACLE 1 SC1.25 mm2 lRGX3500 : SOHz, 6OHz-1lOW22OV TYPE0.75 r--11;LLEb O-75mmI -L 0.75 eP-l I I1.25 Page = .-_ 0.75ENGINE 1.25Page CONTROL BOX 0.75vc SW I I IPRINTED IN THE USA I\ America