Contents
RGXI800,*RGX2400,. RGX3500,RGX5500 Generators
MANUAL
Models
PUB-GS0597B Rev.
Page
Page
I ~~
RGX1800
RGX2400
RGX3500
RGX5500
cu. in
2.PERFOMANCE CURVES
CURRENT A +
1.5k 1k
bkc1.5k
n t-
I- 3 n I-
2+-2MODEL RGX2400
1k 3
CURRENT A+ 0 4 a 12 16 CURRENT A\+
I- 3
CURRENT A”
CURRENT A+
4 8 12 -16
120 110
0102030
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W 3 U W
i, z
CURRENT A
CURRENT A
a. t
2-4MODEL RGX5500
0 5 10 15 20
4k-t
61 60
51 50
CURRENT AI
r l k
in total
I:,6k c5
3 a 3 -2k o
3.FEATURES
4.GENERAL DESCRIPTION OF THE GENERATOR
7NKCAP
4-2CONTROL PANEL
0RGXl800 50HZ-11OV, 60Hz-120V TYPE
RGX2400 50HZ-11OV, 60Hz-12OV TYPE
220V RECEPTACLE\ DC OUTPUT TERMINAL
F U L L POWER SWITCH
VOLTMETER
DCFUSE DC OUTPUT TERMINAL
Page
I AC 22OVl
TJ 0+
RGXI800,2400 :SWITZERLAND, 50Hz-220V
RGXl800,2400 :AUSTRALIA, 5OHZ-240V
I AC 220V
RGX3500 50H~-220V,240V, 60Hz-220VTYPE
RGX3500 :50HZ-11OV, 60Hz-120VTYPE
Option
Option’
RGX3500 :GERMANY, 50Hz-220V
RGX3500 :U.S.A., 60H~-120V/24OVNEMARECEPTACLE
DC OUTPUT TERMINAL
Option \
220v RECEPTACLE
EARTH GROUND TERMINAL
RGX3500 :AUSTRALIA, 50HZ-24OV
RGX5500 :50Hz-11OV, 60Hz-120VTYPE
Option
RGX5500 :50H~-22OV,240V, 60Hz-220V TYPE
RGX5500 :SOHZ, 60Hz-110V/220V TYPE
START
220v RECEPTACLE
RGX5500 :GERMANY, 50Hz-220V
RGX5500 :50Hz-220V WITH SPECIAL RECEPTACLE
GROUNDTERMINALDCOUTPUTEARTH
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LABEL, MODEL NAME
5.CONSTRUCTIONANDFUNCTION
5-1 CONSTRUCTION
5-2 FUNCTION 5-2-1STATOR
5-2-3 ROTOR
5-2-2 CONDENSER
5-26 NO-FUSEBREAKER
I 1 1
11ov,
5-24FUSE
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5-3-2 VOLTAGEFLUCTUATIONSUNDERLOAD
5-3 DESCRIPTION of GENERATOR OPERATION
Fig.
5-3-1 GENERATION Of NO-LOADVOLTAGE
HIGHER VOLTAGE
Switch
Fig.
LOWER VOLTAGE
5-34 VOLTAGE CHANGEOVER SWITCH
6. SAFETY PRECAUTIONS
7. RANGE OF APPLICATIONS
The smaller the motor, the lower the efficiency
Voltage drop indicates as V =
f2 means the length of the wire m
8. MEASURING PROCEDURES
b/---.--j
j:1:. /iii!
II !jr-
4CIRCUIT TESTER
Use a “Dr. Robin”generator tester in megger tester mode or use a megger tester to check the insulation resistance. Connect a megger tester to one of receptacle output terminals and the ground terminal, then measure the insulation resistance. An insulation resistance of 1 megohm or more is normal. The original insulation resistance at the time of shipment from the factory is 10 megohm or more
Replace the faulty part
terminals of the rotor and the core
Measure the insulation across one of the soldered
9. CHECKING FUNCTIONAL MEMBERS
9-4STATOR
9-3CIRCUIT BREAKER
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nNORMAL CAPACITY OF CONDENSER
IO. DISASSEMBLY AND ASSEMBLY
DISASSEMBLY
pannelof control box
3Dismountthe engineand alternatorfrom the frame
3.PipeFrame
1RemoveSIDE PLATE from frame SeeFig
Remove the mount rubbers from SIDE PLATE
4.Rear Cover 1 Removetheendcover. SeeFig. 10-l1
Staitor
6. Rotor
6.Rotor
wrench
7.Front Cover
1 Removethe front cover
Loosen the four bolts and remove the
M8 X 18mm bolt . . . . . .4 pcs
M6 bolt ... .. . .. . .. .. .. ... ... .. 4 pa
M6 X 25 mm bolt *.***----..*..4 pcs
Attach the end cover to the rear cover
M8 nuts Tightening torque : 120 - 140 kg-cm
4Mount the control box to the frame
washers “.~..““..““
Dismount the control box from frame
11. TROUBLESHOOTING
1 CHECKING FIELD COIL
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If the appliance is faulty, repair it
Check the fuse in the fuse holder
1Inspect the solenoid bracket
ASingle Voltage Type
Check the FUSE on wiring of IDLE CONTROL UNIT
12. WIRING DIAGRAM
r--1
1.25 mm2
0.75mm2
1.25
lRGX3500 : U.K.., SOHz-1lOW22OV BS RECEPTACLE
1 SC
1.25 mm2
lRGX3500 : SOHz, 6OHz-1lOW22OV TYPE
0.75
r--1
1;LLEb
O-75mm
I -L
eP-l I I
1.25
0.75
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= .-_
0.75
ENGINE
1.25
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CONTROL BOX
0.75
vc SW
I I I
PRINTED IN THE USA
I\ America
