PUB-GS0597B Rev.
MANUAL
Models
RGXI800,*RGX2400,. RGX3500,RGX5500 Generators
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RGX1800
I ~~
RGX2400
RGX5500
RGX3500
cu. in
2.PERFOMANCE CURVES
n t-
1.5k 1k
bkc1.5k
CURRENT A +
2+-2MODEL RGX2400
I- 3 n I-
CURRENT A”
CURRENT A+ 0 4 a 12 16 CURRENT A\+
I- 3
1k 3
CURRENT A+
120 110
4 8 12 -16
0102030
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CURRENT A
i, z
CURRENT A
W 3 U W
2-4MODEL RGX5500
a. t
51 50
4k-t
61 60
0 5 10 15 20
CURRENT AI
3 a 3 -2k o
in total
I:,6k c5
r l k
3.FEATURES
7NKCAP
4.GENERAL DESCRIPTION OF THE GENERATOR
0RGXl800 50HZ-11OV, 60Hz-120V TYPE
4-2CONTROL PANEL
RGX2400 50HZ-11OV, 60Hz-12OV TYPE
DCFUSE DC OUTPUT TERMINAL
F U L L POWER SWITCH
VOLTMETER
220V RECEPTACLE\ DC OUTPUT TERMINAL
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TJ 0+
I AC 22OVl
RGXl800,2400 :AUSTRALIA, 5OHZ-240V
RGXI800,2400 :SWITZERLAND, 50Hz-220V
I AC 220V
RGX3500 :50HZ-11OV, 60Hz-120VTYPE
RGX3500 50H~-220V,240V, 60Hz-220VTYPE
Option’
Option
RGX3500 :U.S.A., 60H~-120V/24OVNEMARECEPTACLE
RGX3500 :GERMANY, 50Hz-220V
EARTH GROUND TERMINAL
Option \
220v RECEPTACLE
DC OUTPUT TERMINAL
RGX5500 :50Hz-11OV, 60Hz-120VTYPE
RGX3500 :AUSTRALIA, 50HZ-24OV
Option
RGX5500 :SOHZ, 60Hz-110V/220V TYPE
RGX5500 :50H~-22OV,240V, 60Hz-220V TYPE
START
220v RECEPTACLE
RGX5500 :50Hz-220V WITH SPECIAL RECEPTACLE
RGX5500 :GERMANY, 50Hz-220V
GROUNDTERMINALDCOUTPUTEARTH
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LABEL, MODEL NAME
5-1 CONSTRUCTION
5.CONSTRUCTIONANDFUNCTION
5-2 FUNCTION 5-2-1STATOR
5-2-2 CONDENSER
5-2-3 ROTOR
5-24FUSE
I 1 1
11ov,
5-26 NO-FUSEBREAKER
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5-3-1 GENERATION Of NO-LOADVOLTAGE
5-3 DESCRIPTION of GENERATOR OPERATION
Fig.
5-3-2 VOLTAGEFLUCTUATIONSUNDERLOAD
LOWER VOLTAGE
Switch
Fig.
HIGHER VOLTAGE
5-34 VOLTAGE CHANGEOVER SWITCH
6. SAFETY PRECAUTIONS
7. RANGE OF APPLICATIONS
The smaller the motor, the lower the efficiency
f2 means the length of the wire m
Voltage drop indicates as V =
8. MEASURING PROCEDURES
j:1:. /iii!
b/---.--j
II !jr-
4CIRCUIT TESTER
Use a “Dr. Robin”generator tester in megger tester mode or use a megger tester to check the insulation resistance. Connect a megger tester to one of receptacle output terminals and the ground terminal, then measure the insulation resistance. An insulation resistance of 1 megohm or more is normal. The original insulation resistance at the time of shipment from the factory is 10 megohm or more
terminals of the rotor and the core
Replace the faulty part
Measure the insulation across one of the soldered
9. CHECKING FUNCTIONAL MEMBERS
9-3CIRCUIT BREAKER
9-4STATOR
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nNORMAL CAPACITY OF CONDENSER
IO. DISASSEMBLY AND ASSEMBLY
DISASSEMBLY
pannelof control box
Remove the mount rubbers from SIDE PLATE
3.PipeFrame
1RemoveSIDE PLATE from frame SeeFig
3Dismountthe engineand alternatorfrom the frame
4.Rear Cover 1 Removetheendcover. SeeFig. 10-l1
Staitor
6. Rotor
6.Rotor
Loosen the four bolts and remove the
7.Front Cover
1 Removethe front cover
wrench
M8 X 18mm bolt . . . . . .4 pcs
M6 bolt ... .. . .. . .. .. .. ... ... .. 4 pa
M6 X 25 mm bolt *.***----..*..4 pcs
Attach the end cover to the rear cover
M8 nuts Tightening torque : 120 - 140 kg-cm
4Mount the control box to the frame
washers “.~..““..““
Dismount the control box from frame
11. TROUBLESHOOTING
1 CHECKING FIELD COIL
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If the appliance is faulty, repair it
Check the fuse in the fuse holder
1Inspect the solenoid bracket
ASingle Voltage Type
Check the FUSE on wiring of IDLE CONTROL UNIT
12. WIRING DIAGRAM
r--1
0.75mm2
1.25 mm2
1.25
lRGX3500 : SOHz, 6OHz-1lOW22OV TYPE
1 SC
1.25 mm2
lRGX3500 : U.K.., SOHz-1lOW22OV BS RECEPTACLE
r--1
0.75
O-75mm
1;LLEb
I -L
1.25
eP-l I I
0.75
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1.25
0.75
ENGINE
= .-_
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0.75
CONTROL BOX
I I I
vc SW
I\ America
PRINTED IN THE USA
