Manuals / Subaru Robin Power Products / Lawn and Garden / Portable Generator

Subaru Robin Power Products RGXI 800, RGX5500, RGX3500, RGX2400 manual Option’

Models: RGX2400 RGXI 800 RGX3500 RGX5500

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(Option’

0RGX3500 :5OHZ, 60H~-llOV/220VTYPE

START SWITCH			FULL POWER SWITCH	NO-FUSEBREAKER
(Option’	\\			/
				/
VOLTMETERACRECEPTACLE- k3 AC				/ Dc FUSE
VOLTMETERACRECEPTACLE- k3 AC			7 0
	EARTH (GROUND) TERM~NAL			DC OUTPUT TERMINAL
RGX3500 :U.K., 50H~-llOV/22OV [BS RECEPTACLE]
START SWITCH		VOLTAGECHANGEOVERSWITCH		NO-FUSEBREAKER
(Option)	\			/

:DC FUSE

VOLTMETER

220V RECEPl Lo ,/ J

l l O V RECEPTACLE

EARTH (GROUND) TERMINAL

DC OUTPUT TERMINAL

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Subaru Robin Power Products RGXI 800, RGX5500, RGX3500, RGX2400 manual Option’

Contents

PUB-GS0597B Rev. MANUALModels RGXI800,*RGX2400,. RGX3500,RGX5500 GeneratorsPage Page RGX2400 I ~~RGX1800 cu. in RGX3500RGX5500 2.PERFOMANCE CURVES n t- 1.5k 1kbkc1.5k CURRENT A +2+-2MODEL RGX2400 I- 3 n I-CURRENT A” CURRENT A+ 0 4 a 12 16 CURRENT A\+I- 3 1k 3CURRENT A+ 0102030 4 8 12 -16120 110 Page CURRENT A i, zCURRENT A W 3 U W2-4MODEL RGX5500 a. t51 50 4k-t61 60 0 5 10 15 20CURRENT AI 3 a 3 -2k o in totalI:,6k c5 r l k3.FEATURES 7NKCAP 4.GENERAL DESCRIPTION OF THE GENERATORRGX2400 50HZ-11OV, 60Hz-12OV TYPE 4-2CONTROL PANEL0RGXl800 50HZ-11OV, 60Hz-120V TYPE DCFUSE DC OUTPUT TERMINAL F U L L POWER SWITCHVOLTMETER 220V RECEPTACLE\ DC OUTPUT TERMINALPage TJ 0+ I AC 22OVlI AC 220V RGXI800,2400 :SWITZERLAND, 50Hz-220VRGXl800,2400 :AUSTRALIA, 5OHZ-240V RGX3500 :50HZ-11OV, 60Hz-120VTYPE RGX3500 50H~-220V,240V, 60Hz-220VTYPEOption’ OptionRGX3500 :U.S.A., 60H~-120V/24OVNEMARECEPTACLE RGX3500 :GERMANY, 50Hz-220VEARTH GROUND TERMINAL Option \220v RECEPTACLE DC OUTPUT TERMINALOption RGX3500 :AUSTRALIA, 50HZ-24OVRGX5500 :50Hz-11OV, 60Hz-120VTYPE START RGX5500 :50H~-22OV,240V, 60Hz-220V TYPERGX5500 :SOHZ, 60Hz-110V/220V TYPE 220v RECEPTACLE GROUNDTERMINALDCOUTPUTEARTH RGX5500 :GERMANY, 50Hz-220VRGX5500 :50Hz-220V WITH SPECIAL RECEPTACLE Page LABEL, MODEL NAME 5-2 FUNCTION 5-2-1STATOR 5.CONSTRUCTIONANDFUNCTION5-1 CONSTRUCTION 5-2-2 CONDENSER 5-2-3 ROTOR5-24FUSE I 1 111ov, 5-26 NO-FUSEBREAKERPage 5-3-1 GENERATION Of NO-LOADVOLTAGE 5-3 DESCRIPTION of GENERATOR OPERATIONFig. 5-3-2 VOLTAGEFLUCTUATIONSUNDERLOADLOWER VOLTAGE SwitchFig. HIGHER VOLTAGE5-34 VOLTAGE CHANGEOVER SWITCH 6. SAFETY PRECAUTIONS 7. RANGE OF APPLICATIONS The smaller the motor, the lower the efficiency f2 means the length of the wire m Voltage drop indicates as V =8. MEASURING PROCEDURES II !jr- b/---.--jj:1:. /iii! 4CIRCUIT TESTER Use a “Dr. Robin”generator tester in megger tester mode or use a megger tester to check the insulation resistance. Connect a megger tester to one of receptacle output terminals and the ground terminal, then measure the insulation resistance. An insulation resistance of 1 megohm or more is normal. The original insulation resistance at the time of shipment from the factory is 10 megohm or more Measure the insulation across one of the soldered Replace the faulty partterminals of the rotor and the core 9. CHECKING FUNCTIONAL MEMBERS 9-3CIRCUIT BREAKER 9-4STATORPage nNORMAL CAPACITY OF CONDENSER IO. DISASSEMBLY AND ASSEMBLY DISASSEMBLY pannelof control box Remove the mount rubbers from SIDE PLATE 3.PipeFrame1RemoveSIDE PLATE from frame SeeFig 3Dismountthe engineand alternatorfrom the frame4.Rear Cover 1 Removetheendcover. SeeFig. 10-l1 Staitor 6. Rotor 6.Rotor Loosen the four bolts and remove the 7.Front Cover1 Removethe front cover wrenchM8 X 18mm bolt . . . . . .4 pcs M6 bolt ... .. . .. . .. .. .. ... ... .. 4 pa M6 X 25 mm bolt *.***----..*..4 pcs Attach the end cover to the rear cover M8 nuts Tightening torque : 120 - 140 kg-cm 4Mount the control box to the frame washers “.~..““..““ Dismount the control box from frame 11. TROUBLESHOOTING 1 CHECKING FIELD COIL Page If the appliance is faulty, repair it Check the fuse in the fuse holder 1Inspect the solenoid bracket ASingle Voltage Type Check the FUSE on wiring of IDLE CONTROL UNIT 12. WIRING DIAGRAM r--1 0.75mm2 1.25 mm21.25 lRGX3500 : SOHz, 6OHz-1lOW22OV TYPE 1 SC1.25 mm2 lRGX3500 : U.K.., SOHz-1lOW22OV BS RECEPTACLEr--1 0.75O-75mm 1;LLEbI -L 0.75 eP-l I I1.25 Page 1.25 0.75ENGINE = .-_Page 0.75 CONTROL BOXI I I vc SWI\ America PRINTED IN THE USA