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MR-J2S- B instruction manual
1
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212
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212 pages, 4.17 Mb
General-Purpose AC Servo
MODEL
MR-J2S- B
SERVO AMPLIFIER
INSTRUCTION MANUAL
SSCNET Compatible
J2-Super
Series
E
Contents
Main
Safety Instructions
WARNING
CAUTION
1. To prevent electric shock, note the following:
WARNING
2. To prevent fire, note the following:
CAUTION
3. To prevent injury, note the follow
CAUTION
4. Additional instructions
(1) Transportation and installation
(2) Wiring
(3) Test run adjustment
(4) Usage
(5) Corrective actions
(6) Maintenance, inspection and parts replacement
CAUTION
(7) General instruction
About processing of waste
COMPLIANCE WITH EC DIRECTIVES
1. WHAT ARE EC DIRECTIVES?
2. PRECAUTIONS FOR COMPLIANCE
Page
CONFORMANCE WITH UL/C-UL STANDARD
Page
Page
Page
Page
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Page
1. FUNCTIONS AND CONFIGURATION
1 - 2
1 - 3
(2) MR-J2S-500B, MR-J2S-700B
1 - 4
(3) MR-J2S-11KB or more
1 - 5
1.3 Servo amplifier standard specifications
1 - 6
1 - 7
1.5 Model code definition (1) Rating plate
MITSUBISHI
(2) Model
1 - 8
1 - 9
1.7 Structure 1.7.1 Parts identification (1) MR-J2S-100B or less
1 - 10
(2) MR-J2S-200B MR-J2S-350B
1 - 11
(3) MR-J2S-500B
1 - 12
(4) MR-J2S-700B
1 - 13
(5) MR-J2S-11KB or more
Rating plate
1 - 14
1.7.2 Removal and reinstallation of the front cover
CAUTION
on. (1) For MR-J2S-350B or less
(2) For MR-J2S-500B
1 - 15
(3) For MR-J2S-700B
(4) For MR-J2S-11KB or more
Page
1 - 17
1.8 Servo system with auxiliary equipment
WARNING
1 - 18
(b) For 1-phase 100V to 120VAC
1 - 19
(2) MR-J2S-200B MR-J2S-350B
1 - 20
(3) MR-J2S-500B
1 - 21
(4) MR-J2S-700B
1 - 22
(5) MR-J2S-11KB or more
2. INSTALLATION
Page
Page
Page
3. SIGNALS AND WIRING
3 - 2
3.1 Connection example of control signal system
Page
3 - 4
3.1.2 MR-J2S-11KB or more
Page
3 - 6
3.2 I/O signals 3.2.1 Connectors and signal arrangements
3 - 7
(2) MR-J2S-11KB or more
3 - 8
(2) I/O signals (a) Input signal
(b) Output signals
(c) Power supply
CAUTION
3 - 10
Page
3 - 12
(b) Lamp load
2) Output pulse
Page
Page
3 - 15
(2) For 1-phase 100 to 120VAC or 1-ph ase 230VAC power supply
3 - 16
Page
WARNING
3 - 19
3 - 20
3.6.3 I/O terminals (1) HC-KFS HC-MFS HC-UFS3000r/min series
3 - 21
(2) HC-SFS HC-RFS HC-UFS2000 r/min series
Page
3 - 23
(b) Emergency stop command (from controller) or forced stop (EM1) ON/OFF
3 - 24
(c) Alarm occurrence
(d) Both main and control circuit power supplies off
(e) Only main circuit power supply off (control circuit power supply remains on)
3 - 25
WARNING
Page
Page
Page
3 - 29
3.12 Power line circuit of the MR-J2S-11KB to MR-J2S-22K B
3 - 30
3 - 31
3.12.3 Servo motor terminals
Terminal box inside (HA-LFS11K2)
Power supply connection screw size
3 - 32
Terminal box inside (HA-LFS15K2 HA-LFS-22K2)
Note. There is no BW when the HA-LFS11K2 is used.
Power supply connection screw size
4. OPERATION AND DISPLAY
Page
Page
Page
4 - 5
(2) Indication list
Note: 1. # denotes any of numerals 0 to 8 and what it means is listed below:
Page
Page
Page
5. PARAMETERS
CAUTION
5 - 2
(1) Item list
5 - 3
(2) Details list
0 0
5 - 4
5 - 5
5 - 6
5 - 7
0 0
5 - 8
5 - 9
5 - 10
Page
5 - 12
5 - 13
(3) Analog monitor block diagram
5 - 14
Note. As of November, 2003
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Page
6 - 1
6. GENERAL GAIN ADJUSTMENT
6 - 2
(2) Adjustment sequence and mode usag e
Page
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6 - 6
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7. SPECIAL ADJUSTMENT FUNCTIONS
7 - 2
0
2
3
Parameter No. 18 Notch frequency selection
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Page
8. INSPECTION
8. INSPECTION
Page
9 - 1
9. TROUBLESHOOTING
Page
9 - 3
9 - 4
9 - 5
9 - 6
9 - 7
9 - 8
10 - 1
10. OUTLINE DIMENSION DRAWINGS
(0.79)
20
10.1 Servo amplifiers (1) MR-J2S-10B to MR-J2S-60B MR-J2S-10B1 to MR-J2S-40B1
168 (6.61)
10 - 2
(2) MR-J2S-70B MR-J2S-100B
168(6.61)
20 (0.79)
156(6.14)
10 - 3
(3) MR-J2S-200B MR-J2S-350B
168(6.61) 156(6.14) 6
10 - 4
(4) MR-J2S-500B
10 - 5
(5) MR-J2S-700B
10 - 6
(6) MR-J2S-11KB 15KB
10 - 7
(7) MR-J2S-22KB
10 - 8
10.2 Connectors (1) Servo amplifier side <3M> (a) Soldered type
(b) Threaded type
10 - 9
(c) Insulation displacement type
Note: PCR-S20F and PCR-LS20LA1W are n ot options and are to be supplied by the c ustomer.
(2) Bus cable connector (a) Honda Tsushin Industry PCR type
PCR-LS20LA1
10 - 10
(b) Honda Tsushin Industry HDR type
Note: Not available from us and to be sup plied by the customer.
(3) Communication cable connector <Japan Aviation Electronics Industry>
11. CHARACTERISTICS
Page
11 - 3
Page
Page
11 - 6
b. HC-MFS series c. HC-SFS1000r/min series
d. HC-SFS2000r/min series e. HC-SFS3000r/m in series
f. HC-RFS series g. HC-UFS 2000r/min series
h. HC-UFS3000r/min series i. HA-LFS series Fig. 11.8 Dynamic brake time constant 2
11 - 7
Flexing life [times]
Page
12. OPTIONS AND AUXILIARY EQUIPMENT
CAUTION
12 - 2
Generated torque
Unbalance torque
Servo motor speed
2) 3)
Page
Page
Page
Page
Page
12 - 8
(5) Outline drawing (a) MR-RB032 MR-RB12
12 (0.47)
6 (0.23) 156 (6.14)
168 (6.61) 144 (5.67)
12 - 9
(c) MR-RB50 MR-RB51
(d) MR-RB65 MR-RB66 MR-RB67
(e) GRZG400-2 GRZG400-1 GRZG400-0.8 (standard accessories)
Page
12 - 11
(3) Outside dimensions (a) Brake unit (FR-BU) [Unit : mm(in)]
12 - 12
(b) Resistor unit (FR-BR) [Unit : mm(in)]
Power regeneration converter
Nominal Regenerative Power (kW)
12 - 13
12 - 14
(3) Outside dimensions of the power r egeneration converters [Unit : mm(in)]
12 - 15
12 - 16
Page
12 - 18
10) Bus cable :MR-J2HBUS M 12) Connector set:MR-J2CN1
12 - 19
12 - 20
12 - 21
CAUTION
12 - 23
12 - 24
For the pin assignment on the servo amplifier side, refer to Section 3.2.1.
12 - 25
Page
CAUTION
12 - 28
(b) MR-J2HBUS M
Model:MR-J2HBUS M
12 - 29
1 (3.28)
Connection of Battery Unit
1 (3.28)
Model:Q172J2BCBL M-
12 - 30
12 - 31
12.1.6 Maintenance junction card (MR-J2CN3TM)
(2) Connection diagram
(3) Outline drawing
75(2.95)
Page
12 - 33
(b) Configuration diagram
Page
12 - 35
(2) Connection diagram
MC
NFB FR-CVL FR-CV
Total of servo amplifier capacities [kW] Wires[mm 1 or less 2 23.5 55.5 78 11 14 15 22 22 50
Page
12 - 37
(5) Specifications
Page
12 - 39
(3) Fitting method
12 - 40
(b) MR-JACN22K (MR-J2S-22KB)
Page
12 - 42
Table 12.1 Recommended wires
Table 12.2 Recommended crimping terminals
12 - 43
12 - 44
Note: For the 1-phase 230V power supply, Connect the power supp ly to L1, L2 and leave L3 open.
12 - 45
12.2.4 Power factor improving DC reactors The input power factor is improved to be about 95%.
Page
Page
12 - 48
13 1
(0.51 0.04) 30 1 (1.18 0.04)
Page
12 - 50
Outline drawing
12 - 51
65 (2.56)
3 (0.12)
31.5 (1.24)
35 (1.38)
12 - 52
Leakage current
Page
12 - 54
(3) Outline drawing
12 - 55
HF3040A-TM HF3050A-TM HF3060A-TMA
HF3080A-TMA HF3100A-TMA
Page
13. ABSOLUTE POSITION DETECTION SYSTEM
CAUTION
Page
WARNING
Page
App - 1
App
endix
App. Combination of servo amplifier and servo motor
Page
REVISIONS
*The manual number is given on the bottom left of the back cover.