Manuals / Tiger / Lawn and Garden / Lawn Mower

Tiger JD 62-6420 manual Lift Valve - Joystick And Switch Box, Description

Models: JD 62-6420

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Page 119

LIFT VALVE - JOYSTICK AND SWITCH BOX

ITEM	PART NO.	QTY.	DESCRIPTION
1	33356	1	JOYSTICK HOLDER
2	06510046	1	JOYSTICK
3	32829	4	MACHINE SCREW 10-32 X 3/4”
4	33693	1	CABLE - JOYSTICK 4’
5	06510195	1	SWITCH BOX
6	33355	1	SWITCH BOX MOUNTING BRACKET
7	27513	2	CAPSCREW 10MM X 25MM
8	21529	4	CAPSCREW 1/4” X 3/4” NC
9	21986	4	LOCKWASHER 1/4”
10	PT3905E	10’	WIRE WRAP 1/2”
11	21737	1	CAPSCREW - 1/2” X 3” NC
12	33359	1	TUBE
13	21990	1	LOCKWASHER -1/2”
14	21725	1	HEX NUT - 1/2” NC
15	22014	4	LOCKWASHER 1/4”
*	33518	1	FUSE - 10AMP (NOT SHOWN)
*	33742	10’	WIRE WRAP - 1” (NOT SHOWN)

Parts Section 5-15	03-01-05

Page 119

Image 119

Tiger JD 62-6420 manual Lift Valve - Joystick And Switch Box, Description

Contents

JD CAB Tiger Corporation3301 N. Louise Ave Sioux Falls, SD 06011000TO THE OWNER / OPERATOR / DEALER Machine model Serial number Dealer name Classify the problemFORWARD Tractor or Truck chassis - Contact vehicle dealerPage When you see this symbol, read and TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansPage Assembly Section ASSEMBLY SECTIONCRANKSHAFT ADAPTER ASSEMBLYTRACTOR PREPARATION PARTS REQUIRED TO PURCHASE FROM JOHN DEERE ASSEMBLY FRONT CRANKSHAFT PULLEYSolution ASSEMBLY ADJUSTING REAR WHEELSDRIVESHAFT & FRONT PUMP MOUNTING INSTALLING O-RING FITTINGS ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLYCARBONATE SAFETY WINDOW HUSCO VALVE DANFOSS VALVE ASSEMBLY MAIN FRAME INSTALLATIONVALVE MOUNTING PLATE ASSEMBLY CABLE CONTROL LEVER STAND SWITCH BOX WIRING CABLE ASSEMBLY WIRE ACCESS FOR SWITCH BOX CABLEASSEMBLY HUSCO CONTROL VALVES IDENTIFICATION ASSEMBLY SWITCH BOX WIRING JOYSTICK ASSEMBLY SWITCH BOX MOUNTING JOYSTICK ASSEMBLY JOYSTICK MOUNTING PRESSURE ASSEMBLY PRESSURE LINE INSTALLATIONRETURN LINE INSTALLATION HUSCO VALVESELECTOR VALVE INSTALLATION ASSEMBLY DANFOSS LOAD SENSE LINE INSTALLATIONHUSCO LOAD SENSE LINE INSTALLATION ACCUMULATOR INSTALLATION / PLUMBINGTEMPERATURE GAUGE MOUNTING HYDRAULIC TANK INSTALLATIONGENERAL HOSE INSTALLATION FILLING HYDRAULIC RESERVOIRASSEMBLY BENGAL BRUTE HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYAssembly Section ASSEMBLYASSEMBLY GREASELESS BEARING INSTALLATIONBOOM REST MOUNTING ASSEMBLY AXLE BRACE MOUNTINGSWIVEL BRACKET MOUNTING ASSEMBLY BOOM MOUNTING BRACKETPREFORMED TUBE INSTALLATION SOLENOID BRAKE VALVE ASSEMBLY MAIN BOOM INSTALLATIONSWITCHING SIDE MOUNT TO BOOM ARM DECK ATTACHMENTATTACH HOSE HERE ASSEMBLY HOSE COVERINGWHEEL WEIGHT MOUNTING EXTENDING ZERK ON FLAIL HEADSUB-D ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATIONSet the dead band compensation potentiometer first ASSEMBLYSetting Signal Adaptation Potentiometers SECONDARY ASSEMBLYMAIN BOOM “A” Port, Boom UP 7-9 Seconds “B” Port, Boom Down 6-8 SecondsAssembly Section ASSEMBLYMOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONAssembly Section ASSEMBLYSafety Section SAFETY SECTIONSAFETY DANGER SAFETYLEA EL INSTRUCTIVO SG-10 SAFETYDANGER DANGER DANGER DANGER DANGERsure you abide by the following rules SAFETYSG-23 SAFETYDANGER DANGER SG-20DANGER SAFETYDANGER DANGERDANGER SAFETYDANGER contact such items. SGM-6DANGER SAFETYDANGER DANGER STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESSDANGER DANGER SAFETYDANGER DANGERIn addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18 SEE YOURDEALER SAFETY00769737 MOWER DECK SAFETYLOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 02965262 HYDRAULIC TANK SAFETYLOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK SAFETYLOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 31522 SAFETYLOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5”42350 MOWER DECK SAFETYLOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 33438 MAIN BOOM SAFETYLOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB SAFETY6T3220 FRONT PUMP MOUNT SAFETYLOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB6T3225 INSIDE OF CAB SAFETYLOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK SAFETYLOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK SAFETYLOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB TB1011 MOWER DECK 34852 HYDRAULIC TANK SAFETY50023 SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may DESCRIPTIONDUTIES SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations This Act SeeksSafety Section SAFETYOperation Section OPERATION SECTIONOPERATION Check the operators manual received from the tractor manufacturer, for STARTING TRACTOR AND MOWEROPERATION OPERATION CABLE CONTROLLED MOWERS LEVER # BOOM SHIELD LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFFLEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLLOPERATION SWITCHBOXThe Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameter OPERATION MOWER OPERATION all motion stops, remove foliage from mower deck OPERATIONOPERATION DANFOSS JOYSTICK CONTROLLED MOWERS MAIN CONTROL SWITCH BOXOPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERATES SAFETY SHIELDJOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLLOPERATION HEAVY DUTY ROTARYThe Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 4” diameter tractor 50” BOOM FLAILOPERATION Transporting under the units own power TRANSPORTING MOWER63” BOOM FLAIL UNSTOWING BOOMTransporting unit by flatbed trailer OPERATIONOperation Section OPERATIONMaintenance Section MAINTENANCE SECTIONBREAK IN PERIOD MAINTENANCEMAINTENANCE PRECAUTIONS work MAINTENANCEDANGER COMMENTS MAINTENANCE REGULAR MAINTENANCESERVICE DAILY OR EVERY 8 HOURSSYMPTOMS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLESHOOTING SERVICEREMEDY MAINTENANCESYMPTOMS CAUSEMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionREPLACEING IN-TANK HYDRAULIC FILTER MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORSDETAILED MAINTENANCE HEAD BOWL MAINTENANCE DETAILED MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT CAUTION Over greasing may cause premature seal failure MAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERSGREASING GROUND ROLLER SHAFT - FLAIL CAUTION Over greasing may cause premature seal failureDRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERPlease read the specific instructions for each area MAINTENANCE VISUAL MAP OF GREASE POINTSGREASING SPINDLE MAINTENANCE GREASELESS BEARINGS ON THE BOOMGREASING BOOM CYLINDERS NOTE Bolt should not hit boom before cylinder reaches full travel ADJUSTING / CHECKING BELT TENSIONDECK STOP ADJUSTMENT MAINTENANCEAfter every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows TIGHTENING KNIFE BOLTS AND DISK BOLTSTIGHTENING SPINDLE BOLTS MAINTENANCEMAINTENANCE BALL VALVESFailure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property ROTARY KNIFE REPLACEMENTINSPECTION OF ROTARY KNIFE MAINTENANCEKNIFE BOLTS OR NUTS MAINTENANCE REPLACEMENT OF ROTARY DISK50” FLAIL KNIFE BLADE REPLACEMENT Knives should not be welded on for any reason MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft63” BOOM FLAIL KNIFE REPLACEMENT Knives should not be welded on for any reasonINSTALLATION AND BEARING ADJUSTMENT THE SPINDLE ASSEMBLYMAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT maintenance section MAINTENANCE DAILY MAINTENANCE SCHEDULECheck Maintenance Section according to torque specifications in thisMaintenance Section MAINTENANCEJD 62-6420 BENGAL BRUTE PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDCOMMON PARTS SECTION PARTS SECTION TABLE OF CONTENTSSECTION TRACTOR SPECIFIC PARTS03-01-05 TRACTOR MOUNT KIT - MAIN FRAMEParts Section REDUCER BUSHING, 2MP X 3/4FPHEX TRACTOR MOUNT KIT - MAIN FRAMEDESCRIPTION 03-01-05 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WDParts Section MAIN FRAME - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WDDESCRIPTION HYDRAULIC TANK - REFER TO MAIN FRAME PARTSParts Section HYDRAULICS - UNIVERSAL CABLE CONTROLDESCRIPTION HYDRAULICS - UNIVERSAL CABLE CONTROLParts Section LIFT VALVE - FLAIL BOOM, 4 SPOOL, CABDESCRIPTION LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB04-27-05 LIFT VALVE - ROTARY BOOM, 5 SPOOL, CABParts Section DESCRIPTION LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB03-01-05 LIFT VALVE - JOYSTICK AND SWITCH BOXParts Section DESCRIPTION LIFT VALVE - JOYSTICK AND SWITCH BOX03-01-05 LIFT VALVE - JOYSTICK, 5 SPOOL, BOOMParts Section DESCRIPTION LIFT VALVE - JOYSTICK, 5 SPOOL, BOOMSPACER END COVERDESCRIPTION AL161388DRIVESHAFT,U-JOINT PUMP DRIVESHAFT ASSEMBLYDESCRIPTION 34999DESCRIPTION POLYCARBONATE SAFETY WINDOWDESCRIPTION BOOM WHEEL WEIGHTDESCRIPTION FRONT PUMP & GRILL GUARD OPTIONALDESCRIPTION SAFETY LIGHT ASSEMBLYSAFETY LIGHT INSTALLATION 06510049 SOLENOID VALVE SWITCH AND WIRINGSWITCH BOX ASY BOOMKAT COMPLETE DESCRIPTION03-01-05 JOYSTICK AND SWITCH BOX WIRING / BOOMKATDESCRIPTION TRAVEL LOCK - REFER TO HYDRAULICSParts Section SWITCH BOX SCHEMATICParts Section SELECTOR VALVE SCHEMATICBoom operation not responding to joystick movement TROUBLESHOOTINGJOYSTICK TROUBLESHOOTING Possible electronic problemsHydraulic inspection TROUBLESHOOTINGPossible hydraulic problems Parts Section HYDRAULIC - TROUBLESHOOTING GUIDEParts Section ELECTRICAL - TROUBLESHOOTING GUIDEParts Section BENGAL BRUTE COMMON SECTION COMMON PARTS SECTIONBengal Brute Common Section 6 TABLE OF CONTENTSSECTION SPECIFIC PARTS Direct any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDDESCRIPTION BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMSBengal Brute Common Section 6 PAGE INTENSIONALLY LEFT BLANK05-25-05 BENGAL BRUTE ARMBengal Brute Common Section 6 MAIN BOOM ARM ASSY BENGAL BRUTE ARMDESCRIPTION 0670003105-25-05 BENGAL BRUTE ARM / PREFORMED TUBESBengal Brute Common Section 6 DESCRIPTION BENGAL BRUTE ARM / PREFORMED TUBESBengal Brute Common Section 6 BOOMREST - BENGAL BRUTEFLAIL HEAD BOOMREST - BENGAL BRUTEDESCRIPTION AMOUNTS VARY DEPENDING ON THE MOWER HEAD05-25-05 BENGAL BRUTE ROTARY PIVOT ASSYBengal Brute Common Section 6 ROTARY MOWER HEAD - REFER TO ROTARY DECK BENGAL BRUTE ROTARY PIVOT ASSYDESCRIPTION 05-25-05 BENGAL BRUTE FLAIL PIVOT ASSYBengal Brute Common Section 6 CLAMP KIT, TBF 50 USED ON THE 50” FLAIL BENGAL BRUTE FLAIL PIVOT / HEAD ASSYDESCRIPTION 3172305-25-05 50” BOOM ROTARY MOWER ASSYBengal Brute Common Section 6 DESCRIPTION 50” BOOM ROTARY MOWER ASSYBengal Brute Common Section 6 60” ROTARY MOWER ASSEMBLYDESCRIPTION 60” ROTARY MOWER ASSEMBLYAVAIL 50” ROTARY KNIVES AND DISKDESCRIPTION 06770012DESCRIPTION 50” ROTARY BLADE BAR AND KNIVESAVAIL 60” ROTARY KNIVES AND DISKDESCRIPTION 27167DESCRIPTION 60” ROTARY BLADE BAR AND KNIVES05-25-05 50” BOOM FLAIL DRIVE ASSYBengal Brute Common Section 6 CUTTER HEAD - REFER TO CUTTER HEAD ASY 50” BOOM FLAIL DRIVE ASSYDESCRIPTION 05-25-05 50” BOOM FLAIL CUTTER ASSYBengal Brute Common Section 6 AVAIL 50” BOOM FLAIL CUTTER ASSYDESCRIPTION 3478705-25-05 63” BOOM FLAIL DRIVE ASSYBengal Brute Common Section 6 DESCRIPTION 63” BOOM FLAIL DRIVE ASSY05-25-05 63” BOOM FLAIL CUTTER ASSYBengal Brute Common Section 6 DESCRIPTION 63” BOOM FLAIL CUTTER ASSYAVAIL 3” x 10” WELDED CYLINDER PARTSDESCRIPTION 06501021AVAIL 3” x 18” WELDED CYLINDER PARTSDESCRIPTION 06501023AVAIL 3-1/2” x 20” WELDED CYLINDER PARTSDESCRIPTION 06501024AVAIL 4” x 9” WELDED CYLINDER PARTSDESCRIPTION 06501019AVAIL 4” x 20” WELDED CYLINDER PARTSDESCRIPTION 06501019Bengal Brute Common Section 6 PAGE INTENSIONALLY LEFT BLANKBengal Brute Common Section 6 ROTARY MOWER SPINDLE ASSY6T1024H5 SPINDLE ASSEMBLY COMPLETEROTARY MOWER SPINDLE ASSY DESCRIPTIONBengal Brute Common Section 6 MOWER SPINDLE ASSEMBLYMOWER SPINDLE ASSEMBLY Bengal Brute Common Section 6 RESERVOIR TANK FILTER ASSEMBLYAVAIL RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION 0650504406-29-06 5 SPOOL DANFOSS VALVEBengal Brute Common Section 6 06502097 5 SPOOL DANFOSS VALVEDESCRIPTION 06-29-06 5SP HUSCO VALVE - LOAD SENSEBengal Brute Common Section 6 DESCRIPTION 5SP HUSCO VALVE - LOAD SENSEPART NO. QTY 06-29-06 4SP HUSCO VALVE - LOAD SENSEBengal Brute Common Section 6 DESCRIPTION 4SP HUSCO VALVE - LOAD SENSEPART NO. QTY 05-25-05 HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTORBengal Brute Common Section 6 PUMP ASSEMBLY 1 3/4” COMPLETE HYDRO PUMP & TSR MOTORFRONT HYDRAULIC PUMP TSR MOTOR05-25-05 50” & 60” ROTARY MOWER MOTORBengal Brute Common Section 6 DESCRIPTION MOTOR ASSEMBLY TRB50MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60 50” & 60” ROTARY MOWER MOTOR06504013 FLAIL MOWER MOTORMOTOR ASSEMBLY 350 - TBF50, TBF63 DESCRIPTIONMANUAL CONTROLS SWITCHBOX SWITCH BOOM TRAVEL LOCKRefer to your switchbox before drilling hole or wiring TRAVEL LOCK SWITCH05-25-05 JOYSTICK AND SWITCH BOX WIRINGDESCRIPTION TRAVEL LOCK - REFER TO HYDRAULICSBengal Brute Common Section 6 JOYSTICK SWITCHBOX SERVICE PARTSBengal Brute Common Section 6 JOYSTICK SWITCHBOX SCHEMATICSBengal Brute Common Section 6 SELECTOR VALVE SCHEMATICDESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKCORRECTIVE STEPS SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING FAILURE MODE CHECK STEPSBengal Brute Common Section 6 HYDRAULIC - TROUBLESHOOTING GUIDEBengal Brute Common Section 6 ELECTRICAL - TROUBLESHOOTING GUIDEBoom operation not responding to joystick movement TROUBLESHOOTINGJOYSTICK TROUBLESHOOTING Possible electronic problemsHydraulic inspection TROUBLESHOOTINGPossible hydraulic problems CLEAN CUTTER - BOOM CLEAN CUTTER SECTIONCLEAN CUTTER BLADE MOUNTING ASSEMBLY - CLEAN CUTTEROPERATING INSTRUCTIONS OPERATION - CLEAN CUTTERDANGER DANGER OPERATION - CLEAN CUTTERMAINTENANCE - CLEAN CUTTER MAINTENANCE INSTRUCTIONS DESCRIPTION CLEAN CUTTER BLADE AND TEETH PARTSCLEAN CUTTER TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT Bengal Brute Common Section 6 FIRE SUPRESSION SYSTEM FIRE SYSTEM SECTIONBengal Brute Common Section 6 FIRE SUPRESSION SYSTEM PARTSDESCRIPTION FIRE SUPRESSION SYSTEM PARTSBengal Brute Common Section 6 FIRE SUPRESSION SYSTEM WIRINGWarranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONThis manual cannot possibly cover all of the SAFETY IS YOUONE LAST WORD OPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation