06011000
Tiger Corporation
3301 N. Louise Ave Sioux Falls, SD
JD CAB
TO THE OWNER / OPERATOR / DEALER
Tractor or Truck chassis - Contact vehicle dealer
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Machine model Serial number Dealer name
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TABLE OF CONTENTS
CAUTION - YOUR SAFETY IS AT RISK
When you see this symbol, read and
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ASSEMBLY SECTION
Assembly Section
ASSEMBLY
TRACTOR PREPARATION
CRANKSHAFT ADAPTER
ASSEMBLY FRONT CRANKSHAFT PULLEY
Solution
PARTS REQUIRED TO PURCHASE FROM JOHN DEERE
ADJUSTING REAR WHEELS
DRIVESHAFT & FRONT PUMP MOUNTING
ASSEMBLY
ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY
INSTALLING O-RING FITTINGS
ASSEMBLY POLYCARBONATE SAFETY WINDOW
ASSEMBLY MAIN FRAME INSTALLATION
VALVE MOUNTING PLATE
HUSCO VALVE DANFOSS VALVE
ASSEMBLY CABLE CONTROL LEVER STAND
ASSEMBLY WIRE ACCESS FOR SWITCH BOX CABLE
SWITCH BOX WIRING CABLE
ASSEMBLY HUSCO CONTROL VALVES IDENTIFICATION
ASSEMBLY SWITCH BOX WIRING JOYSTICK
ASSEMBLY SWITCH BOX MOUNTING JOYSTICK
ASSEMBLY JOYSTICK MOUNTING
HUSCO VALVE
ASSEMBLY PRESSURE LINE INSTALLATION
RETURN LINE INSTALLATION
PRESSURE
ACCUMULATOR INSTALLATION / PLUMBING
ASSEMBLY DANFOSS LOAD SENSE LINE INSTALLATION
HUSCO LOAD SENSE LINE INSTALLATION
SELECTOR VALVE INSTALLATION
GENERAL HOSE INSTALLATION
HYDRAULIC TANK INSTALLATION
TEMPERATURE GAUGE MOUNTING
FILLING HYDRAULIC RESERVOIR
ASSEMBLY BENGAL BRUTE HOSE ROUTING
ASSEMBLY
Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp
ASSEMBLY
Assembly Section
GREASELESS BEARING INSTALLATION
ASSEMBLY
ASSEMBLY AXLE BRACE MOUNTING
BOOM REST MOUNTING
ASSEMBLY BOOM MOUNTING BRACKET
PREFORMED TUBE INSTALLATION
SWIVEL BRACKET MOUNTING
DECK ATTACHMENT
ASSEMBLY MAIN BOOM INSTALLATION
SWITCHING SIDE MOUNT TO BOOM ARM
SOLENOID BRAKE VALVE
EXTENDING ZERK ON FLAIL HEAD
ASSEMBLY HOSE COVERING
WHEEL WEIGHT MOUNTING
ATTACH HOSE HERE
ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION
SUB-D
ASSEMBLY
Setting Signal Adaptation Potentiometers
Set the dead band compensation potentiometer first
“B” Port, Boom Down 6-8 Seconds
ASSEMBLY
MAIN BOOM “A” Port, Boom UP 7-9 Seconds
SECONDARY
ASSEMBLY
Assembly Section
ASSEMBLY FINAL PREPARATION FOR OPERATION
MOWER TESTING
ASSEMBLY
Assembly Section
SAFETY SECTION
Safety Section
SAFETY
SAFETY
LEA EL INSTRUCTIVO
DANGER
DANGER DANGER DANGER
SAFETY
DANGER DANGER
SG-10
SAFETY
sure you abide by the following rules
SG-20
SAFETY
DANGER DANGER
SG-23
DANGER
SAFETY
DANGER
DANGER
contact such items. SGM-6
SAFETY
DANGER
DANGER
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS
SAFETY
DANGER DANGER
DANGER
DANGER
SAFETY
DANGER
DANGER DANGER
SAFETY
SEE YOUR
DEALER
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18
SAFETY
LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB
00769737 MOWER DECK
MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME
SAFETY
LOCATION 00758194 MOWER DECK 02962764
02965262 HYDRAULIC TANK
SAFETY
LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK
03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK
10” x 5.5”
SAFETY
LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB
31522
SAFETY
LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK
42350 MOWER DECK
SAFETY
LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK
33438 MAIN BOOM
SAFETY
LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB
MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB
SAFETY
LOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE
6T3220 FRONT PUMP MOUNT
SAFETY
LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK
6T3225 INSIDE OF CAB
SAFETY
LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB
6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK
SAFETY
LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB
6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK
SAFETY
TB1011 MOWER DECK 34852 HYDRAULIC TANK
DESCRIPTION
SAFETY
DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may
50023
This Act Seeks
SAFETY FEDERAL LAWS AND REGULATIONS
Employer-Employee Operator Regulations
DUTIES
SAFETY
Safety Section
OPERATION SECTION
Operation Section
OPERATION
STARTING TRACTOR AND MOWER
OPERATION
Check the operators manual received from the tractor manufacturer, for
OPERATION CABLE CONTROLLED MOWERS
LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL
LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF
LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON
LEVER # BOOM SHIELD
SWITCHBOX
The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameter
OPERATION
OPERATION MOWER OPERATION
OPERATION
all motion stops, remove foliage from mower deck
MAIN CONTROL SWITCH BOX
OPERATION DANFOSS JOYSTICK CONTROLLED MOWERS
OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX
MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL
SHIELD SWITCH OPERATES SAFETY SHIELD
JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT
RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL
HEAVY DUTY ROTARY
The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 4” diameter
OPERATION
50” BOOM FLAIL
OPERATION
tractor
UNSTOWING BOOM
TRANSPORTING MOWER
63” BOOM FLAIL
Transporting under the units own power
OPERATION
Transporting unit by flatbed trailer
OPERATION
Operation Section
MAINTENANCE SECTION
Maintenance Section
MAINTENANCE
MAINTENANCE PRECAUTIONS
BREAK IN PERIOD
MAINTENANCE
DANGER
work
DAILY OR EVERY 8 HOURS
MAINTENANCE REGULAR MAINTENANCE
SERVICE
COMMENTS
SERVICE
MAINTENANCE WEEKLY OR EVERY 50 HOURS
TROUBLESHOOTING
SYMPTOMS
CAUSE
MAINTENANCE
SYMPTOMS
REMEDY
MAINTENANCE
MAINTENANCE TORQUE SPECIFICATIONS
Description
MAINTENANCE LUBRICATION RECOMMENDATIONS
General Specification
Application
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS
DETAILED MAINTENANCE
REPLACEING IN-TANK HYDRAULIC FILTER
MAINTENANCE DETAILED MAINTENANCE
REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT
HEAD BOWL
CAUTION Over greasing may cause premature seal failure
MAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERS
GREASING GROUND ROLLER SHAFT - FLAIL
CAUTION Over greasing may cause premature seal failure
MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER
DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT
MAINTENANCE VISUAL MAP OF GREASE POINTS
Please read the specific instructions for each area
MAINTENANCE GREASELESS BEARINGS ON THE BOOM
GREASING BOOM CYLINDERS
GREASING SPINDLE
MAINTENANCE
ADJUSTING / CHECKING BELT TENSION
DECK STOP ADJUSTMENT
NOTE Bolt should not hit boom before cylinder reaches full travel
MAINTENANCE
TIGHTENING KNIFE BOLTS AND DISK BOLTS
TIGHTENING SPINDLE BOLTS
After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows
BALL VALVES
MAINTENANCE
MAINTENANCE
ROTARY KNIFE REPLACEMENT
INSPECTION OF ROTARY KNIFE
Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property
MAINTENANCE REPLACEMENT OF ROTARY DISK
50” FLAIL KNIFE BLADE REPLACEMENT
KNIFE BOLTS OR NUTS
Knives should not be welded on for any reason
MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft
63” BOOM FLAIL KNIFE REPLACEMENT
Knives should not be welded on for any reason
THE SPINDLE ASSEMBLY
MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY
INSTALLATION AND BEARING ADJUSTMENT
MAINTENANCE BEARING INSTALLATION
MAINTENANCE BEARING ADJUSTMENT
according to torque specifications in this
MAINTENANCE DAILY MAINTENANCE SCHEDULE
Check Maintenance Section
maintenance section
MAINTENANCE
Maintenance Section
PARTS SECTION
JD 62-6420 BENGAL BRUTE
3301 N. Louise Ave Sioux Falls, SD
PARTS ORDERING GUIDE
Tiger Corporation
Direct any questions regarding parts to
TRACTOR SPECIFIC PARTS
PARTS SECTION TABLE OF CONTENTS
SECTION
COMMON PARTS SECTION
TRACTOR MOUNT KIT - MAIN FRAME
Parts Section
03-01-05
TRACTOR MOUNT KIT - MAIN FRAME
DESCRIPTION
REDUCER BUSHING, 2MP X 3/4FPHEX
TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD
Parts Section
03-01-05
HYDRAULIC TANK - REFER TO MAIN FRAME PARTS
TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD
DESCRIPTION
MAIN FRAME - REFER TO MAIN FRAME PARTS
HYDRAULICS - UNIVERSAL CABLE CONTROL
Parts Section
HYDRAULICS - UNIVERSAL CABLE CONTROL
DESCRIPTION
LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB
Parts Section
LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB
DESCRIPTION
LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB
Parts Section
04-27-05
LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB
DESCRIPTION
LIFT VALVE - JOYSTICK AND SWITCH BOX
Parts Section
03-01-05
LIFT VALVE - JOYSTICK AND SWITCH BOX
DESCRIPTION
LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM
Parts Section
03-01-05
LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM
DESCRIPTION
AL161388
END COVER
DESCRIPTION
SPACER
34999
PUMP DRIVESHAFT ASSEMBLY
DESCRIPTION
DRIVESHAFT,U-JOINT
POLYCARBONATE SAFETY WINDOW
DESCRIPTION
BOOM WHEEL WEIGHT
DESCRIPTION
FRONT PUMP & GRILL GUARD OPTIONAL
DESCRIPTION
SAFETY LIGHT ASSEMBLY
SAFETY LIGHT INSTALLATION
DESCRIPTION
DESCRIPTION
SOLENOID VALVE SWITCH AND WIRING
SWITCH BOX ASY BOOMKAT COMPLETE
06510049
TRAVEL LOCK - REFER TO HYDRAULICS
JOYSTICK AND SWITCH BOX WIRING / BOOMKAT
DESCRIPTION
03-01-05
SWITCH BOX SCHEMATIC
Parts Section
SELECTOR VALVE SCHEMATIC
Parts Section
Possible electronic problems
TROUBLESHOOTING
JOYSTICK TROUBLESHOOTING
Boom operation not responding to joystick movement
TROUBLESHOOTING
Possible hydraulic problems
Hydraulic inspection
HYDRAULIC - TROUBLESHOOTING GUIDE
Parts Section
ELECTRICAL - TROUBLESHOOTING GUIDE
Parts Section
Parts Section
COMMON PARTS SECTION
BENGAL BRUTE COMMON SECTION
TABLE OF CONTENTS
SECTION SPECIFIC PARTS
Bengal Brute Common Section 6
3301 N. Louise Ave Sioux Falls, SD
PARTS ORDERING GUIDE
Tiger Corporation
Direct any questions regarding parts to
BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS
DESCRIPTION
PAGE INTENSIONALLY LEFT BLANK
Bengal Brute Common Section 6
BENGAL BRUTE ARM
Bengal Brute Common Section 6
05-25-05
06700031
BENGAL BRUTE ARM
DESCRIPTION
MAIN BOOM ARM ASSY
BENGAL BRUTE ARM / PREFORMED TUBES
Bengal Brute Common Section 6
05-25-05
BENGAL BRUTE ARM / PREFORMED TUBES
DESCRIPTION
BOOMREST - BENGAL BRUTE
Bengal Brute Common Section 6
AMOUNTS VARY DEPENDING ON THE MOWER HEAD
BOOMREST - BENGAL BRUTE
DESCRIPTION
FLAIL HEAD
BENGAL BRUTE ROTARY PIVOT ASSY
Bengal Brute Common Section 6
05-25-05
BENGAL BRUTE ROTARY PIVOT ASSY
DESCRIPTION
ROTARY MOWER HEAD - REFER TO ROTARY DECK
BENGAL BRUTE FLAIL PIVOT ASSY
Bengal Brute Common Section 6
05-25-05
31723
BENGAL BRUTE FLAIL PIVOT / HEAD ASSY
DESCRIPTION
CLAMP KIT, TBF 50 USED ON THE 50” FLAIL
50” BOOM ROTARY MOWER ASSY
Bengal Brute Common Section 6
05-25-05
50” BOOM ROTARY MOWER ASSY
DESCRIPTION
60” ROTARY MOWER ASSEMBLY
Bengal Brute Common Section 6
60” ROTARY MOWER ASSEMBLY
DESCRIPTION
06770012
50” ROTARY KNIVES AND DISK
DESCRIPTION
AVAIL
50” ROTARY BLADE BAR AND KNIVES
DESCRIPTION
27167
60” ROTARY KNIVES AND DISK
DESCRIPTION
AVAIL
60” ROTARY BLADE BAR AND KNIVES
DESCRIPTION
50” BOOM FLAIL DRIVE ASSY
Bengal Brute Common Section 6
05-25-05
50” BOOM FLAIL DRIVE ASSY
DESCRIPTION
CUTTER HEAD - REFER TO CUTTER HEAD ASY
50” BOOM FLAIL CUTTER ASSY
Bengal Brute Common Section 6
05-25-05
34787
50” BOOM FLAIL CUTTER ASSY
DESCRIPTION
AVAIL
63” BOOM FLAIL DRIVE ASSY
Bengal Brute Common Section 6
05-25-05
63” BOOM FLAIL DRIVE ASSY
DESCRIPTION
63” BOOM FLAIL CUTTER ASSY
Bengal Brute Common Section 6
05-25-05
63” BOOM FLAIL CUTTER ASSY
DESCRIPTION
06501021
3” x 10” WELDED CYLINDER PARTS
DESCRIPTION
AVAIL
06501023
3” x 18” WELDED CYLINDER PARTS
DESCRIPTION
AVAIL
06501024
3-1/2” x 20” WELDED CYLINDER PARTS
DESCRIPTION
AVAIL
06501019
4” x 9” WELDED CYLINDER PARTS
DESCRIPTION
AVAIL
06501019
4” x 20” WELDED CYLINDER PARTS
DESCRIPTION
AVAIL
PAGE INTENSIONALLY LEFT BLANK
Bengal Brute Common Section 6
ROTARY MOWER SPINDLE ASSY
Bengal Brute Common Section 6
DESCRIPTION
SPINDLE ASSEMBLY COMPLETE
ROTARY MOWER SPINDLE ASSY
6T1024H5
MOWER SPINDLE ASSEMBLY
Bengal Brute Common Section 6
MOWER SPINDLE ASSEMBLY
RESERVOIR TANK FILTER ASSEMBLY
Bengal Brute Common Section 6
06505044
RESERVOIR TANK FILTER ASSEMBLY
DESCRIPTION
AVAIL
5 SPOOL DANFOSS VALVE
Bengal Brute Common Section 6
06-29-06
5 SPOOL DANFOSS VALVE
DESCRIPTION
06502097
5SP HUSCO VALVE - LOAD SENSE
Bengal Brute Common Section 6
06-29-06
5SP HUSCO VALVE - LOAD SENSE
PART NO. QTY
DESCRIPTION
4SP HUSCO VALVE - LOAD SENSE
Bengal Brute Common Section 6
06-29-06
4SP HUSCO VALVE - LOAD SENSE
PART NO. QTY
DESCRIPTION
HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR
Bengal Brute Common Section 6
05-25-05
TSR MOTOR
HYDRO PUMP & TSR MOTOR
FRONT HYDRAULIC PUMP
PUMP ASSEMBLY 1 3/4” COMPLETE
50” & 60” ROTARY MOWER MOTOR
Bengal Brute Common Section 6
05-25-05
50” & 60” ROTARY MOWER MOTOR
MOTOR ASSEMBLY TRB50
MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60
DESCRIPTION
DESCRIPTION
FLAIL MOWER MOTOR
MOTOR ASSEMBLY 350 - TBF50, TBF63
06504013
MANUAL CONTROLS SWITCHBOX
TRAVEL LOCK SWITCH
BOOM TRAVEL LOCK
Refer to your switchbox before drilling hole or wiring
SWITCH
TRAVEL LOCK - REFER TO HYDRAULICS
JOYSTICK AND SWITCH BOX WIRING
DESCRIPTION
05-25-05
JOYSTICK SWITCHBOX SERVICE PARTS
Bengal Brute Common Section 6
JOYSTICK SWITCHBOX SCHEMATICS
Bengal Brute Common Section 6
SELECTOR VALVE SCHEMATIC
Bengal Brute Common Section 6
BRAKE VALVE ASSEMBLY W/ METRI PAK
DESCRIPTION
FAILURE MODE CHECK STEPS
SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC
BRAKE VALVE TROUBLESHOOTING
CORRECTIVE STEPS
HYDRAULIC - TROUBLESHOOTING GUIDE
Bengal Brute Common Section 6
ELECTRICAL - TROUBLESHOOTING GUIDE
Bengal Brute Common Section 6
Possible electronic problems
TROUBLESHOOTING
JOYSTICK TROUBLESHOOTING
Boom operation not responding to joystick movement
TROUBLESHOOTING
Possible hydraulic problems
Hydraulic inspection
CLEAN CUTTER SECTION
CLEAN CUTTER - BOOM
ASSEMBLY - CLEAN CUTTER
CLEAN CUTTER BLADE MOUNTING
OPERATION - CLEAN CUTTER
OPERATING INSTRUCTIONS
OPERATION - CLEAN CUTTER
DANGER DANGER
MAINTENANCE - CLEAN CUTTER MAINTENANCE INSTRUCTIONS
CLEAN CUTTER BLADE AND TEETH PARTS
CLEAN CUTTER
DESCRIPTION
TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT
Bengal Brute Common Section 6
FIRE SYSTEM SECTION
FIRE SUPRESSION SYSTEM
FIRE SUPRESSION SYSTEM PARTS
Bengal Brute Common Section 6
FIRE SUPRESSION SYSTEM PARTS
DESCRIPTION
FIRE SUPRESSION SYSTEM WIRING
Bengal Brute Common Section 6
WARRANTY SECTION
Warranty Section
Page
WARRANTY INFORMATION
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN
SAFETY IS YOU
ONE LAST WORD
This manual cannot possibly cover all of the
TO THE OWNER / OPERATOR / DEALER
OWNER REQUIREMENTS
OPERATOR REQUIREMENTS
Printed in USA Tiger Corporation