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Tiger JD 62-6420 manual Bengal Brute Arm / Preformed Tubes, Bengal Brute Common, 05-25-05

Models: JD 62-6420

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BENGAL BRUTE ARM / PREFORMED TUBES

05-25-05

Bengal Brute Common Section 6 - 8

Page 144

Image 144

Tiger JD 62-6420 manual Bengal Brute Arm / Preformed Tubes, Bengal Brute Common, 05-25-05

Contents

Tiger Corporation 3301 N. Louise Ave Sioux Falls, SD06011000 JD CABTO THE OWNER / OPERATOR / DEALER Classify the problem FORWARDTractor or Truck chassis - Contact vehicle dealer Machine model Serial number Dealer namePage TABLE OF CONTENTS CAUTION - YOUR SAFETY IS AT RISKThis symbol means When you see this symbol, read andPage ASSEMBLY SECTION Assembly SectionASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER ASSEMBLY FRONT CRANKSHAFT PULLEY SolutionPARTS REQUIRED TO PURCHASE FROM JOHN DEERE ADJUSTING REAR WHEELS DRIVESHAFT & FRONT PUMP MOUNTINGASSEMBLY ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY INSTALLING O-RING FITTINGSASSEMBLY POLYCARBONATE SAFETY WINDOW ASSEMBLY MAIN FRAME INSTALLATION VALVE MOUNTING PLATEHUSCO VALVE DANFOSS VALVE ASSEMBLY CABLE CONTROL LEVER STAND ASSEMBLY WIRE ACCESS FOR SWITCH BOX CABLE SWITCH BOX WIRING CABLEASSEMBLY HUSCO CONTROL VALVES IDENTIFICATION ASSEMBLY SWITCH BOX WIRING JOYSTICK ASSEMBLY SWITCH BOX MOUNTING JOYSTICK ASSEMBLY JOYSTICK MOUNTING ASSEMBLY PRESSURE LINE INSTALLATION RETURN LINE INSTALLATIONHUSCO VALVE PRESSUREASSEMBLY DANFOSS LOAD SENSE LINE INSTALLATION HUSCO LOAD SENSE LINE INSTALLATIONACCUMULATOR INSTALLATION / PLUMBING SELECTOR VALVE INSTALLATIONHYDRAULIC TANK INSTALLATION TEMPERATURE GAUGE MOUNTINGGENERAL HOSE INSTALLATION FILLING HYDRAULIC RESERVOIRASSEMBLY BENGAL BRUTE HOSE ROUTING ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clampASSEMBLY Assembly SectionGREASELESS BEARING INSTALLATION ASSEMBLYASSEMBLY AXLE BRACE MOUNTING BOOM REST MOUNTINGASSEMBLY BOOM MOUNTING BRACKET PREFORMED TUBE INSTALLATIONSWIVEL BRACKET MOUNTING ASSEMBLY MAIN BOOM INSTALLATION SWITCHING SIDE MOUNT TO BOOM ARMDECK ATTACHMENT SOLENOID BRAKE VALVEASSEMBLY HOSE COVERING WHEEL WEIGHT MOUNTINGEXTENDING ZERK ON FLAIL HEAD ATTACH HOSE HEREASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-DASSEMBLY Setting Signal Adaptation PotentiometersSet the dead band compensation potentiometer first ASSEMBLY MAIN BOOM “A” Port, Boom UP 7-9 Seconds“B” Port, Boom Down 6-8 Seconds SECONDARYASSEMBLY Assembly SectionASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGASSEMBLY Assembly SectionSAFETY SECTION Safety SectionSAFETY SAFETY LEA EL INSTRUCTIVODANGER SAFETY DANGER DANGERDANGER DANGER DANGER SG-10SAFETY sure you abide by the following rulesSAFETY DANGER DANGERSG-20 SG-23SAFETY DANGERDANGER DANGERSAFETY DANGERcontact such items. SGM-6 DANGERSAFETY DANGER DANGERSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS DANGERSAFETY DANGERDANGER DANGER DANGERSEE YOUR DEALERSAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18SAFETY LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB00769737 MOWER DECK SAFETY LOCATION 00758194 MOWER DECK 02962764MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANKSAFETY LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK SAFETY LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB10” x 5.5” 31522SAFETY LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK42350 MOWER DECK SAFETY LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK33438 MAIN BOOM SAFETY LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CABSAFETY LOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPEMOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNTSAFETY LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK6T3225 INSIDE OF CAB SAFETY LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK SAFETY LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANKSAFETY DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts mayDESCRIPTION 50023SAFETY FEDERAL LAWS AND REGULATIONS Employer-Employee Operator RegulationsThis Act Seeks DUTIESSAFETY Safety SectionOPERATION SECTION Operation SectionOPERATION STARTING TRACTOR AND MOWER OPERATIONCheck the operators manual received from the tractor manufacturer, for OPERATION CABLE CONTROLLED MOWERS LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ONLEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL LEVER # BOOM SHIELDSWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameterOPERATION OPERATION MOWER OPERATION OPERATION all motion stops, remove foliage from mower deckMAIN CONTROL SWITCH BOX OPERATION DANFOSS JOYSTICK CONTROLLED MOWERSOPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX SHIELD SWITCH OPERATES SAFETY SHIELD JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHTMOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVELHEAVY DUTY ROTARY The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 4” diameterOPERATION 50” BOOM FLAIL OPERATIONtractor TRANSPORTING MOWER 63” BOOM FLAILUNSTOWING BOOM Transporting under the units own powerOPERATION Transporting unit by flatbed trailerOPERATION Operation SectionMAINTENANCE SECTION Maintenance SectionMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD MAINTENANCE DANGERwork MAINTENANCE REGULAR MAINTENANCE SERVICEDAILY OR EVERY 8 HOURS COMMENTSMAINTENANCE WEEKLY OR EVERY 50 HOURS TROUBLESHOOTINGSERVICE SYMPTOMSMAINTENANCE SYMPTOMSCAUSE REMEDYMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS MAINTENANCE LUBRICATION RECOMMENDATIONS General SpecificationDescription ApplicationMAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEREPLACEING IN-TANK HYDRAULIC FILTER MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL MAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERS GREASING GROUND ROLLER SHAFT - FLAILCAUTION Over greasing may cause premature seal failure CAUTION Over greasing may cause premature seal failureMAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER DRIVE SHAFT YOKE, U-JOINT & STUB SHAFTMAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each areaMAINTENANCE GREASELESS BEARINGS ON THE BOOM GREASING BOOM CYLINDERSGREASING SPINDLE ADJUSTING / CHECKING BELT TENSION DECK STOP ADJUSTMENTMAINTENANCE NOTE Bolt should not hit boom before cylinder reaches full travelTIGHTENING KNIFE BOLTS AND DISK BOLTS TIGHTENING SPINDLE BOLTSMAINTENANCE After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as followsBALL VALVES MAINTENANCEROTARY KNIFE REPLACEMENT INSPECTION OF ROTARY KNIFEMAINTENANCE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or propertyMAINTENANCE REPLACEMENT OF ROTARY DISK 50” FLAIL KNIFE BLADE REPLACEMENTKNIFE BOLTS OR NUTS MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft 63” BOOM FLAIL KNIFE REPLACEMENTKnives should not be welded on for any reason Knives should not be welded on for any reasonTHE SPINDLE ASSEMBLY MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT MAINTENANCE DAILY MAINTENANCE SCHEDULE Check Maintenance Sectionaccording to torque specifications in this maintenance sectionMAINTENANCE Maintenance SectionPARTS SECTION JD 62-6420 BENGAL BRUTEPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toPARTS SECTION TABLE OF CONTENTS SECTIONTRACTOR SPECIFIC PARTS COMMON PARTS SECTIONTRACTOR MOUNT KIT - MAIN FRAME Parts Section03-01-05 TRACTOR MOUNT KIT - MAIN FRAME DESCRIPTIONREDUCER BUSHING, 2MP X 3/4FPHEX TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD Parts Section03-01-05 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD DESCRIPTIONHYDRAULIC TANK - REFER TO MAIN FRAME PARTS MAIN FRAME - REFER TO MAIN FRAME PARTSHYDRAULICS - UNIVERSAL CABLE CONTROL Parts SectionHYDRAULICS - UNIVERSAL CABLE CONTROL DESCRIPTIONLIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB Parts SectionLIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB DESCRIPTIONLIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB Parts Section04-27-05 LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB DESCRIPTIONLIFT VALVE - JOYSTICK AND SWITCH BOX Parts Section03-01-05 LIFT VALVE - JOYSTICK AND SWITCH BOX DESCRIPTIONLIFT VALVE - JOYSTICK, 5 SPOOL, BOOM Parts Section03-01-05 LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM DESCRIPTIONEND COVER DESCRIPTIONAL161388 SPACERPUMP DRIVESHAFT ASSEMBLY DESCRIPTION34999 DRIVESHAFT,U-JOINTPOLYCARBONATE SAFETY WINDOW DESCRIPTIONBOOM WHEEL WEIGHT DESCRIPTIONFRONT PUMP & GRILL GUARD OPTIONAL DESCRIPTIONSAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATIONDESCRIPTION SOLENOID VALVE SWITCH AND WIRING SWITCH BOX ASY BOOMKAT COMPLETEDESCRIPTION 06510049JOYSTICK AND SWITCH BOX WIRING / BOOMKAT DESCRIPTIONTRAVEL LOCK - REFER TO HYDRAULICS 03-01-05SWITCH BOX SCHEMATIC Parts SectionSELECTOR VALVE SCHEMATIC Parts SectionTROUBLESHOOTING JOYSTICK TROUBLESHOOTINGPossible electronic problems Boom operation not responding to joystick movementTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection HYDRAULIC - TROUBLESHOOTING GUIDE Parts SectionELECTRICAL - TROUBLESHOOTING GUIDE Parts SectionParts Section COMMON PARTS SECTION BENGAL BRUTE COMMON SECTIONTABLE OF CONTENTS SECTION SPECIFIC PARTSBengal Brute Common Section 6 PARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toBOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS DESCRIPTIONPAGE INTENSIONALLY LEFT BLANK Bengal Brute Common Section 6BENGAL BRUTE ARM Bengal Brute Common Section 605-25-05 BENGAL BRUTE ARM DESCRIPTION06700031 MAIN BOOM ARM ASSYBENGAL BRUTE ARM / PREFORMED TUBES Bengal Brute Common Section 605-25-05 BENGAL BRUTE ARM / PREFORMED TUBES DESCRIPTIONBOOMREST - BENGAL BRUTE Bengal Brute Common Section 6BOOMREST - BENGAL BRUTE DESCRIPTIONAMOUNTS VARY DEPENDING ON THE MOWER HEAD FLAIL HEADBENGAL BRUTE ROTARY PIVOT ASSY Bengal Brute Common Section 605-25-05 BENGAL BRUTE ROTARY PIVOT ASSY DESCRIPTIONROTARY MOWER HEAD - REFER TO ROTARY DECK BENGAL BRUTE FLAIL PIVOT ASSY Bengal Brute Common Section 605-25-05 BENGAL BRUTE FLAIL PIVOT / HEAD ASSY DESCRIPTION31723 CLAMP KIT, TBF 50 USED ON THE 50” FLAIL50” BOOM ROTARY MOWER ASSY Bengal Brute Common Section 605-25-05 50” BOOM ROTARY MOWER ASSY DESCRIPTION60” ROTARY MOWER ASSEMBLY Bengal Brute Common Section 660” ROTARY MOWER ASSEMBLY DESCRIPTION50” ROTARY KNIVES AND DISK DESCRIPTION06770012 AVAIL50” ROTARY BLADE BAR AND KNIVES DESCRIPTION60” ROTARY KNIVES AND DISK DESCRIPTION27167 AVAIL60” ROTARY BLADE BAR AND KNIVES DESCRIPTION50” BOOM FLAIL DRIVE ASSY Bengal Brute Common Section 605-25-05 50” BOOM FLAIL DRIVE ASSY DESCRIPTIONCUTTER HEAD - REFER TO CUTTER HEAD ASY 50” BOOM FLAIL CUTTER ASSY Bengal Brute Common Section 605-25-05 50” BOOM FLAIL CUTTER ASSY DESCRIPTION34787 AVAIL63” BOOM FLAIL DRIVE ASSY Bengal Brute Common Section 605-25-05 63” BOOM FLAIL DRIVE ASSY DESCRIPTION63” BOOM FLAIL CUTTER ASSY Bengal Brute Common Section 605-25-05 63” BOOM FLAIL CUTTER ASSY DESCRIPTION3” x 10” WELDED CYLINDER PARTS DESCRIPTION06501021 AVAIL3” x 18” WELDED CYLINDER PARTS DESCRIPTION06501023 AVAIL3-1/2” x 20” WELDED CYLINDER PARTS DESCRIPTION06501024 AVAIL4” x 9” WELDED CYLINDER PARTS DESCRIPTION06501019 AVAIL4” x 20” WELDED CYLINDER PARTS DESCRIPTION06501019 AVAILPAGE INTENSIONALLY LEFT BLANK Bengal Brute Common Section 6ROTARY MOWER SPINDLE ASSY Bengal Brute Common Section 6SPINDLE ASSEMBLY COMPLETE ROTARY MOWER SPINDLE ASSYDESCRIPTION 6T1024H5MOWER SPINDLE ASSEMBLY Bengal Brute Common Section 6MOWER SPINDLE ASSEMBLY RESERVOIR TANK FILTER ASSEMBLY Bengal Brute Common Section 6RESERVOIR TANK FILTER ASSEMBLY DESCRIPTION06505044 AVAIL5 SPOOL DANFOSS VALVE Bengal Brute Common Section 606-29-06 5 SPOOL DANFOSS VALVE DESCRIPTION06502097 5SP HUSCO VALVE - LOAD SENSE Bengal Brute Common Section 606-29-06 5SP HUSCO VALVE - LOAD SENSE PART NO. QTYDESCRIPTION 4SP HUSCO VALVE - LOAD SENSE Bengal Brute Common Section 606-29-06 4SP HUSCO VALVE - LOAD SENSE PART NO. QTYDESCRIPTION HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR Bengal Brute Common Section 605-25-05 HYDRO PUMP & TSR MOTOR FRONT HYDRAULIC PUMPTSR MOTOR PUMP ASSEMBLY 1 3/4” COMPLETE50” & 60” ROTARY MOWER MOTOR Bengal Brute Common Section 605-25-05 MOTOR ASSEMBLY TRB50 MOTOR ASSEMBLY 2 1/4” COMPLETE TRB6050” & 60” ROTARY MOWER MOTOR DESCRIPTIONFLAIL MOWER MOTOR MOTOR ASSEMBLY 350 - TBF50, TBF63DESCRIPTION 06504013MANUAL CONTROLS SWITCHBOX BOOM TRAVEL LOCK Refer to your switchbox before drilling hole or wiringTRAVEL LOCK SWITCH SWITCHJOYSTICK AND SWITCH BOX WIRING DESCRIPTIONTRAVEL LOCK - REFER TO HYDRAULICS 05-25-05JOYSTICK SWITCHBOX SERVICE PARTS Bengal Brute Common Section 6JOYSTICK SWITCHBOX SCHEMATICS Bengal Brute Common Section 6SELECTOR VALVE SCHEMATIC Bengal Brute Common Section 6BRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONSOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTINGFAILURE MODE CHECK STEPS CORRECTIVE STEPSHYDRAULIC - TROUBLESHOOTING GUIDE Bengal Brute Common Section 6ELECTRICAL - TROUBLESHOOTING GUIDE Bengal Brute Common Section 6TROUBLESHOOTING JOYSTICK TROUBLESHOOTINGPossible electronic problems Boom operation not responding to joystick movementTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection CLEAN CUTTER SECTION CLEAN CUTTER - BOOMASSEMBLY - CLEAN CUTTER CLEAN CUTTER BLADE MOUNTINGOPERATION - CLEAN CUTTER OPERATING INSTRUCTIONSOPERATION - CLEAN CUTTER DANGER DANGERMAINTENANCE - CLEAN CUTTER MAINTENANCE INSTRUCTIONS CLEAN CUTTER BLADE AND TEETH PARTS CLEAN CUTTERDESCRIPTION TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT Bengal Brute Common Section 6 FIRE SYSTEM SECTION FIRE SUPRESSION SYSTEMFIRE SUPRESSION SYSTEM PARTS Bengal Brute Common Section 6FIRE SUPRESSION SYSTEM PARTS DESCRIPTIONFIRE SUPRESSION SYSTEM WIRING Bengal Brute Common Section 6WARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINSAFETY IS YOU ONE LAST WORDThis manual cannot possibly cover all of the TO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation