JD CAB
Tiger Corporation
3301 N. Louise Ave Sioux Falls, SD
06011000
TO THE OWNER / OPERATOR / DEALER
Machine model Serial number Dealer name
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Tractor or Truck chassis - Contact vehicle dealer
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TABLE OF CONTENTS
CAUTION - YOUR SAFETY IS AT RISK
This symbol means
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Assembly Section
ASSEMBLY SECTION
TRACTOR PREPARATION
ASSEMBLY
CRANKSHAFT ADAPTER
Solution
ASSEMBLY FRONT CRANKSHAFT PULLEY
PARTS REQUIRED TO PURCHASE FROM JOHN DEERE
DRIVESHAFT & FRONT PUMP MOUNTING
ADJUSTING REAR WHEELS
ASSEMBLY
INSTALLING O-RING FITTINGS
ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY
ASSEMBLY POLYCARBONATE SAFETY WINDOW
VALVE MOUNTING PLATE
ASSEMBLY MAIN FRAME INSTALLATION
HUSCO VALVE DANFOSS VALVE
ASSEMBLY CABLE CONTROL LEVER STAND
SWITCH BOX WIRING CABLE
ASSEMBLY WIRE ACCESS FOR SWITCH BOX CABLE
ASSEMBLY HUSCO CONTROL VALVES IDENTIFICATION
ASSEMBLY SWITCH BOX WIRING JOYSTICK
ASSEMBLY SWITCH BOX MOUNTING JOYSTICK
ASSEMBLY JOYSTICK MOUNTING
PRESSURE
ASSEMBLY PRESSURE LINE INSTALLATION
RETURN LINE INSTALLATION
HUSCO VALVE
SELECTOR VALVE INSTALLATION
ASSEMBLY DANFOSS LOAD SENSE LINE INSTALLATION
HUSCO LOAD SENSE LINE INSTALLATION
ACCUMULATOR INSTALLATION / PLUMBING
FILLING HYDRAULIC RESERVOIR
HYDRAULIC TANK INSTALLATION
TEMPERATURE GAUGE MOUNTING
GENERAL HOSE INSTALLATION
ASSEMBLY BENGAL BRUTE HOSE ROUTING
Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp
ASSEMBLY
Assembly Section
ASSEMBLY
ASSEMBLY
GREASELESS BEARING INSTALLATION
BOOM REST MOUNTING
ASSEMBLY AXLE BRACE MOUNTING
PREFORMED TUBE INSTALLATION
ASSEMBLY BOOM MOUNTING BRACKET
SWIVEL BRACKET MOUNTING
SOLENOID BRAKE VALVE
ASSEMBLY MAIN BOOM INSTALLATION
SWITCHING SIDE MOUNT TO BOOM ARM
DECK ATTACHMENT
ATTACH HOSE HERE
ASSEMBLY HOSE COVERING
WHEEL WEIGHT MOUNTING
EXTENDING ZERK ON FLAIL HEAD
SUB-D
ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION
Setting Signal Adaptation Potentiometers
ASSEMBLY
Set the dead band compensation potentiometer first
SECONDARY
ASSEMBLY
MAIN BOOM “A” Port, Boom UP 7-9 Seconds
“B” Port, Boom Down 6-8 Seconds
Assembly Section
ASSEMBLY
MOWER TESTING
ASSEMBLY FINAL PREPARATION FOR OPERATION
Assembly Section
ASSEMBLY
Safety Section
SAFETY SECTION
SAFETY
LEA EL INSTRUCTIVO
SAFETY
DANGER
SG-10
SAFETY
DANGER DANGER
DANGER DANGER DANGER
sure you abide by the following rules
SAFETY
SG-23
SAFETY
DANGER DANGER
SG-20
DANGER
SAFETY
DANGER
DANGER
DANGER
SAFETY
DANGER
contact such items. SGM-6
DANGER
SAFETY
DANGER DANGER
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS
DANGER DANGER
SAFETY
DANGER
DANGER
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18
SEE YOUR
DEALER
SAFETY
LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB
SAFETY
00769737 MOWER DECK
02965262 HYDRAULIC TANK
SAFETY
LOCATION 00758194 MOWER DECK 02962764
MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME
LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK
SAFETY
03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK
31522
SAFETY
LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB
10” x 5.5”
LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK
SAFETY
42350 MOWER DECK
LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK
SAFETY
33438 MAIN BOOM
LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB
SAFETY
6T3220 FRONT PUMP MOUNT
SAFETY
LOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE
MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB
LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK
SAFETY
6T3225 INSIDE OF CAB
LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB
SAFETY
6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK
LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB
SAFETY
6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK
TB1011 MOWER DECK 34852 HYDRAULIC TANK
SAFETY
50023
SAFETY
DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may
DESCRIPTION
DUTIES
SAFETY FEDERAL LAWS AND REGULATIONS
Employer-Employee Operator Regulations
This Act Seeks
Safety Section
SAFETY
Operation Section
OPERATION SECTION
OPERATION
OPERATION
STARTING TRACTOR AND MOWER
Check the operators manual received from the tractor manufacturer, for
OPERATION CABLE CONTROLLED MOWERS
LEVER # BOOM SHIELD
LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF
LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON
LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL
The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameter
SWITCHBOX
OPERATION
OPERATION MOWER OPERATION
all motion stops, remove foliage from mower deck
OPERATION
OPERATION DANFOSS JOYSTICK CONTROLLED MOWERS
MAIN CONTROL SWITCH BOX
OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX
RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL
SHIELD SWITCH OPERATES SAFETY SHIELD
JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT
MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL
The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 4” diameter
HEAVY DUTY ROTARY
OPERATION
OPERATION
50” BOOM FLAIL
tractor
Transporting under the units own power
TRANSPORTING MOWER
63” BOOM FLAIL
UNSTOWING BOOM
Transporting unit by flatbed trailer
OPERATION
Operation Section
OPERATION
Maintenance Section
MAINTENANCE SECTION
MAINTENANCE PRECAUTIONS
MAINTENANCE
BREAK IN PERIOD
DANGER
MAINTENANCE
work
COMMENTS
MAINTENANCE REGULAR MAINTENANCE
SERVICE
DAILY OR EVERY 8 HOURS
SYMPTOMS
MAINTENANCE WEEKLY OR EVERY 50 HOURS
TROUBLESHOOTING
SERVICE
REMEDY
MAINTENANCE
SYMPTOMS
CAUSE
MAINTENANCE
MAINTENANCE TORQUE SPECIFICATIONS
Application
MAINTENANCE LUBRICATION RECOMMENDATIONS
General Specification
Description
DETAILED MAINTENANCE
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS
REPLACEING IN-TANK HYDRAULIC FILTER
REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT
MAINTENANCE DETAILED MAINTENANCE
HEAD BOWL
CAUTION Over greasing may cause premature seal failure
MAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERS
GREASING GROUND ROLLER SHAFT - FLAIL
CAUTION Over greasing may cause premature seal failure
DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT
MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER
Please read the specific instructions for each area
MAINTENANCE VISUAL MAP OF GREASE POINTS
GREASING BOOM CYLINDERS
MAINTENANCE GREASELESS BEARINGS ON THE BOOM
GREASING SPINDLE
NOTE Bolt should not hit boom before cylinder reaches full travel
ADJUSTING / CHECKING BELT TENSION
DECK STOP ADJUSTMENT
MAINTENANCE
After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows
TIGHTENING KNIFE BOLTS AND DISK BOLTS
TIGHTENING SPINDLE BOLTS
MAINTENANCE
MAINTENANCE
BALL VALVES
Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property
ROTARY KNIFE REPLACEMENT
INSPECTION OF ROTARY KNIFE
MAINTENANCE
50” FLAIL KNIFE BLADE REPLACEMENT
MAINTENANCE REPLACEMENT OF ROTARY DISK
KNIFE BOLTS OR NUTS
Knives should not be welded on for any reason
MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft
63” BOOM FLAIL KNIFE REPLACEMENT
Knives should not be welded on for any reason
MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY
THE SPINDLE ASSEMBLY
INSTALLATION AND BEARING ADJUSTMENT
MAINTENANCE BEARING INSTALLATION
MAINTENANCE BEARING ADJUSTMENT
maintenance section
MAINTENANCE DAILY MAINTENANCE SCHEDULE
Check Maintenance Section
according to torque specifications in this
Maintenance Section
MAINTENANCE
JD 62-6420 BENGAL BRUTE
PARTS SECTION
Direct any questions regarding parts to
PARTS ORDERING GUIDE
Tiger Corporation
3301 N. Louise Ave Sioux Falls, SD
COMMON PARTS SECTION
PARTS SECTION TABLE OF CONTENTS
SECTION
TRACTOR SPECIFIC PARTS
Parts Section
TRACTOR MOUNT KIT - MAIN FRAME
03-01-05
DESCRIPTION
TRACTOR MOUNT KIT - MAIN FRAME
REDUCER BUSHING, 2MP X 3/4FPHEX
Parts Section
TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD
03-01-05
MAIN FRAME - REFER TO MAIN FRAME PARTS
TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD
DESCRIPTION
HYDRAULIC TANK - REFER TO MAIN FRAME PARTS
Parts Section
HYDRAULICS - UNIVERSAL CABLE CONTROL
DESCRIPTION
HYDRAULICS - UNIVERSAL CABLE CONTROL
Parts Section
LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB
DESCRIPTION
LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB
Parts Section
LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB
04-27-05
DESCRIPTION
LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB
Parts Section
LIFT VALVE - JOYSTICK AND SWITCH BOX
03-01-05
DESCRIPTION
LIFT VALVE - JOYSTICK AND SWITCH BOX
Parts Section
LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM
03-01-05
DESCRIPTION
LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM
SPACER
END COVER
DESCRIPTION
AL161388
DRIVESHAFT,U-JOINT
PUMP DRIVESHAFT ASSEMBLY
DESCRIPTION
34999
DESCRIPTION
POLYCARBONATE SAFETY WINDOW
DESCRIPTION
BOOM WHEEL WEIGHT
DESCRIPTION
FRONT PUMP & GRILL GUARD OPTIONAL
SAFETY LIGHT INSTALLATION
SAFETY LIGHT ASSEMBLY
DESCRIPTION
06510049
SOLENOID VALVE SWITCH AND WIRING
SWITCH BOX ASY BOOMKAT COMPLETE
DESCRIPTION
03-01-05
JOYSTICK AND SWITCH BOX WIRING / BOOMKAT
DESCRIPTION
TRAVEL LOCK - REFER TO HYDRAULICS
Parts Section
SWITCH BOX SCHEMATIC
Parts Section
SELECTOR VALVE SCHEMATIC
Boom operation not responding to joystick movement
TROUBLESHOOTING
JOYSTICK TROUBLESHOOTING
Possible electronic problems
Possible hydraulic problems
TROUBLESHOOTING
Hydraulic inspection
Parts Section
HYDRAULIC - TROUBLESHOOTING GUIDE
Parts Section
ELECTRICAL - TROUBLESHOOTING GUIDE
Parts Section
BENGAL BRUTE COMMON SECTION
COMMON PARTS SECTION
SECTION SPECIFIC PARTS
TABLE OF CONTENTS
Bengal Brute Common Section 6
Direct any questions regarding parts to
PARTS ORDERING GUIDE
Tiger Corporation
3301 N. Louise Ave Sioux Falls, SD
DESCRIPTION
BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS
Bengal Brute Common Section 6
PAGE INTENSIONALLY LEFT BLANK
Bengal Brute Common Section 6
BENGAL BRUTE ARM
05-25-05
MAIN BOOM ARM ASSY
BENGAL BRUTE ARM
DESCRIPTION
06700031
Bengal Brute Common Section 6
BENGAL BRUTE ARM / PREFORMED TUBES
05-25-05
DESCRIPTION
BENGAL BRUTE ARM / PREFORMED TUBES
Bengal Brute Common Section 6
BOOMREST - BENGAL BRUTE
FLAIL HEAD
BOOMREST - BENGAL BRUTE
DESCRIPTION
AMOUNTS VARY DEPENDING ON THE MOWER HEAD
Bengal Brute Common Section 6
BENGAL BRUTE ROTARY PIVOT ASSY
05-25-05
DESCRIPTION
BENGAL BRUTE ROTARY PIVOT ASSY
ROTARY MOWER HEAD - REFER TO ROTARY DECK
Bengal Brute Common Section 6
BENGAL BRUTE FLAIL PIVOT ASSY
05-25-05
CLAMP KIT, TBF 50 USED ON THE 50” FLAIL
BENGAL BRUTE FLAIL PIVOT / HEAD ASSY
DESCRIPTION
31723
Bengal Brute Common Section 6
50” BOOM ROTARY MOWER ASSY
05-25-05
DESCRIPTION
50” BOOM ROTARY MOWER ASSY
Bengal Brute Common Section 6
60” ROTARY MOWER ASSEMBLY
DESCRIPTION
60” ROTARY MOWER ASSEMBLY
AVAIL
50” ROTARY KNIVES AND DISK
DESCRIPTION
06770012
DESCRIPTION
50” ROTARY BLADE BAR AND KNIVES
AVAIL
60” ROTARY KNIVES AND DISK
DESCRIPTION
27167
DESCRIPTION
60” ROTARY BLADE BAR AND KNIVES
Bengal Brute Common Section 6
50” BOOM FLAIL DRIVE ASSY
05-25-05
DESCRIPTION
50” BOOM FLAIL DRIVE ASSY
CUTTER HEAD - REFER TO CUTTER HEAD ASY
Bengal Brute Common Section 6
50” BOOM FLAIL CUTTER ASSY
05-25-05
AVAIL
50” BOOM FLAIL CUTTER ASSY
DESCRIPTION
34787
Bengal Brute Common Section 6
63” BOOM FLAIL DRIVE ASSY
05-25-05
DESCRIPTION
63” BOOM FLAIL DRIVE ASSY
Bengal Brute Common Section 6
63” BOOM FLAIL CUTTER ASSY
05-25-05
DESCRIPTION
63” BOOM FLAIL CUTTER ASSY
AVAIL
3” x 10” WELDED CYLINDER PARTS
DESCRIPTION
06501021
AVAIL
3” x 18” WELDED CYLINDER PARTS
DESCRIPTION
06501023
AVAIL
3-1/2” x 20” WELDED CYLINDER PARTS
DESCRIPTION
06501024
AVAIL
4” x 9” WELDED CYLINDER PARTS
DESCRIPTION
06501019
AVAIL
4” x 20” WELDED CYLINDER PARTS
DESCRIPTION
06501019
Bengal Brute Common Section 6
PAGE INTENSIONALLY LEFT BLANK
Bengal Brute Common Section 6
ROTARY MOWER SPINDLE ASSY
6T1024H5
SPINDLE ASSEMBLY COMPLETE
ROTARY MOWER SPINDLE ASSY
DESCRIPTION
Bengal Brute Common Section 6
MOWER SPINDLE ASSEMBLY
MOWER SPINDLE ASSEMBLY
Bengal Brute Common Section 6
RESERVOIR TANK FILTER ASSEMBLY
AVAIL
RESERVOIR TANK FILTER ASSEMBLY
DESCRIPTION
06505044
Bengal Brute Common Section 6
5 SPOOL DANFOSS VALVE
06-29-06
DESCRIPTION
5 SPOOL DANFOSS VALVE
06502097
Bengal Brute Common Section 6
5SP HUSCO VALVE - LOAD SENSE
06-29-06
PART NO. QTY
5SP HUSCO VALVE - LOAD SENSE
DESCRIPTION
Bengal Brute Common Section 6
4SP HUSCO VALVE - LOAD SENSE
06-29-06
PART NO. QTY
4SP HUSCO VALVE - LOAD SENSE
DESCRIPTION
Bengal Brute Common Section 6
HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR
05-25-05
PUMP ASSEMBLY 1 3/4” COMPLETE
HYDRO PUMP & TSR MOTOR
FRONT HYDRAULIC PUMP
TSR MOTOR
Bengal Brute Common Section 6
50” & 60” ROTARY MOWER MOTOR
05-25-05
DESCRIPTION
MOTOR ASSEMBLY TRB50
MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60
50” & 60” ROTARY MOWER MOTOR
06504013
FLAIL MOWER MOTOR
MOTOR ASSEMBLY 350 - TBF50, TBF63
DESCRIPTION
MANUAL CONTROLS SWITCHBOX
SWITCH
BOOM TRAVEL LOCK
Refer to your switchbox before drilling hole or wiring
TRAVEL LOCK SWITCH
05-25-05
JOYSTICK AND SWITCH BOX WIRING
DESCRIPTION
TRAVEL LOCK - REFER TO HYDRAULICS
Bengal Brute Common Section 6
JOYSTICK SWITCHBOX SERVICE PARTS
Bengal Brute Common Section 6
JOYSTICK SWITCHBOX SCHEMATICS
Bengal Brute Common Section 6
SELECTOR VALVE SCHEMATIC
DESCRIPTION
BRAKE VALVE ASSEMBLY W/ METRI PAK
CORRECTIVE STEPS
SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC
BRAKE VALVE TROUBLESHOOTING
FAILURE MODE CHECK STEPS
Bengal Brute Common Section 6
HYDRAULIC - TROUBLESHOOTING GUIDE
Bengal Brute Common Section 6
ELECTRICAL - TROUBLESHOOTING GUIDE
Boom operation not responding to joystick movement
TROUBLESHOOTING
JOYSTICK TROUBLESHOOTING
Possible electronic problems
Possible hydraulic problems
TROUBLESHOOTING
Hydraulic inspection
CLEAN CUTTER - BOOM
CLEAN CUTTER SECTION
CLEAN CUTTER BLADE MOUNTING
ASSEMBLY - CLEAN CUTTER
OPERATING INSTRUCTIONS
OPERATION - CLEAN CUTTER
DANGER DANGER
OPERATION - CLEAN CUTTER
MAINTENANCE - CLEAN CUTTER MAINTENANCE INSTRUCTIONS
CLEAN CUTTER
CLEAN CUTTER BLADE AND TEETH PARTS
DESCRIPTION
TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT
Bengal Brute Common Section 6
FIRE SUPRESSION SYSTEM
FIRE SYSTEM SECTION
Bengal Brute Common Section 6
FIRE SUPRESSION SYSTEM PARTS
DESCRIPTION
FIRE SUPRESSION SYSTEM PARTS
Bengal Brute Common Section 6
FIRE SUPRESSION SYSTEM WIRING
Warranty Section
WARRANTY SECTION
Page
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN
WARRANTY INFORMATION
ONE LAST WORD
SAFETY IS YOU
This manual cannot possibly cover all of the
OWNER REQUIREMENTS
TO THE OWNER / OPERATOR / DEALER
OPERATOR REQUIREMENTS
Printed in USA Tiger Corporation