Manuals / Tiger / Lawn and Garden / Lawn Mower

Tiger JD 62-6420 manual Electrical - Troubleshooting Guide, Parts Section

Models: JD 62-6420

1 220

Download 220 pages 44.47 Kb

Page 135

ELECTRICAL - TROUBLESHOOTING GUIDE

ELECTRICAL - TROUBLESHOOTING GUIDE

Parts Section 5-31

Image 135

Tiger JD 62-6420 manual Electrical - Troubleshooting Guide, Parts Section

Contents

JD CAB Tiger Corporation3301 N. Louise Ave Sioux Falls, SD 06011000TO THE OWNER / OPERATOR / DEALER Machine model Serial number Dealer name Classify the problemFORWARD Tractor or Truck chassis - Contact vehicle dealerPage When you see this symbol, read and TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansPage Assembly Section ASSEMBLY SECTIONASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER ASSEMBLY FRONT CRANKSHAFT PULLEY SolutionPARTS REQUIRED TO PURCHASE FROM JOHN DEERE ADJUSTING REAR WHEELS DRIVESHAFT & FRONT PUMP MOUNTINGASSEMBLY INSTALLING O-RING FITTINGS ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLYCARBONATE SAFETY WINDOW ASSEMBLY MAIN FRAME INSTALLATION VALVE MOUNTING PLATEHUSCO VALVE DANFOSS VALVE ASSEMBLY CABLE CONTROL LEVER STAND SWITCH BOX WIRING CABLE ASSEMBLY WIRE ACCESS FOR SWITCH BOX CABLEASSEMBLY HUSCO CONTROL VALVES IDENTIFICATION ASSEMBLY SWITCH BOX WIRING JOYSTICK ASSEMBLY SWITCH BOX MOUNTING JOYSTICK ASSEMBLY JOYSTICK MOUNTING PRESSURE ASSEMBLY PRESSURE LINE INSTALLATIONRETURN LINE INSTALLATION HUSCO VALVESELECTOR VALVE INSTALLATION ASSEMBLY DANFOSS LOAD SENSE LINE INSTALLATIONHUSCO LOAD SENSE LINE INSTALLATION ACCUMULATOR INSTALLATION / PLUMBINGTEMPERATURE GAUGE MOUNTING HYDRAULIC TANK INSTALLATIONGENERAL HOSE INSTALLATION FILLING HYDRAULIC RESERVOIRASSEMBLY BENGAL BRUTE HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYAssembly Section ASSEMBLYASSEMBLY GREASELESS BEARING INSTALLATIONBOOM REST MOUNTING ASSEMBLY AXLE BRACE MOUNTINGASSEMBLY BOOM MOUNTING BRACKET PREFORMED TUBE INSTALLATIONSWIVEL BRACKET MOUNTING SOLENOID BRAKE VALVE ASSEMBLY MAIN BOOM INSTALLATIONSWITCHING SIDE MOUNT TO BOOM ARM DECK ATTACHMENTATTACH HOSE HERE ASSEMBLY HOSE COVERINGWHEEL WEIGHT MOUNTING EXTENDING ZERK ON FLAIL HEADSUB-D ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATIONASSEMBLY Setting Signal Adaptation PotentiometersSet the dead band compensation potentiometer first SECONDARY ASSEMBLYMAIN BOOM “A” Port, Boom UP 7-9 Seconds “B” Port, Boom Down 6-8 SecondsAssembly Section ASSEMBLYMOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONAssembly Section ASSEMBLYSafety Section SAFETY SECTIONSAFETY SAFETY LEA EL INSTRUCTIVODANGER SG-10 SAFETYDANGER DANGER DANGER DANGER DANGERsure you abide by the following rules SAFETYSG-23 SAFETYDANGER DANGER SG-20DANGER SAFETYDANGER DANGERDANGER SAFETYDANGER contact such items. SGM-6DANGER SAFETYDANGER DANGER STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESSDANGER DANGER SAFETYDANGER DANGERIn addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18 SEE YOURDEALER SAFETYSAFETY LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB00769737 MOWER DECK 02965262 HYDRAULIC TANK SAFETYLOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAMESAFETY LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK 31522 SAFETYLOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5”SAFETY LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK42350 MOWER DECK SAFETY LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK33438 MAIN BOOM LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB SAFETY6T3220 FRONT PUMP MOUNT SAFETYLOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CABSAFETY LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK6T3225 INSIDE OF CAB SAFETY LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK SAFETY LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECK 34852 HYDRAULIC TANK SAFETY50023 SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may DESCRIPTIONDUTIES SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations This Act SeeksSafety Section SAFETYOperation Section OPERATION SECTIONOPERATION STARTING TRACTOR AND MOWER OPERATIONCheck the operators manual received from the tractor manufacturer, for OPERATION CABLE CONTROLLED MOWERS LEVER # BOOM SHIELD LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFFLEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLLSWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameterOPERATION OPERATION MOWER OPERATION all motion stops, remove foliage from mower deck OPERATIONOPERATION DANFOSS JOYSTICK CONTROLLED MOWERS MAIN CONTROL SWITCH BOXOPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERATES SAFETY SHIELDJOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLLHEAVY DUTY ROTARY The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 4” diameterOPERATION 50” BOOM FLAIL OPERATIONtractor Transporting under the units own power TRANSPORTING MOWER63” BOOM FLAIL UNSTOWING BOOMTransporting unit by flatbed trailer OPERATIONOperation Section OPERATIONMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD MAINTENANCE DANGERwork COMMENTS MAINTENANCE REGULAR MAINTENANCESERVICE DAILY OR EVERY 8 HOURSSYMPTOMS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLESHOOTING SERVICEREMEDY MAINTENANCESYMPTOMS CAUSEMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionMAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEREPLACEING IN-TANK HYDRAULIC FILTER MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL CAUTION Over greasing may cause premature seal failure MAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERSGREASING GROUND ROLLER SHAFT - FLAIL CAUTION Over greasing may cause premature seal failureDRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERPlease read the specific instructions for each area MAINTENANCE VISUAL MAP OF GREASE POINTSMAINTENANCE GREASELESS BEARINGS ON THE BOOM GREASING BOOM CYLINDERSGREASING SPINDLE NOTE Bolt should not hit boom before cylinder reaches full travel ADJUSTING / CHECKING BELT TENSIONDECK STOP ADJUSTMENT MAINTENANCEAfter every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows TIGHTENING KNIFE BOLTS AND DISK BOLTSTIGHTENING SPINDLE BOLTS MAINTENANCEMAINTENANCE BALL VALVESFailure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property ROTARY KNIFE REPLACEMENTINSPECTION OF ROTARY KNIFE MAINTENANCEMAINTENANCE REPLACEMENT OF ROTARY DISK 50” FLAIL KNIFE BLADE REPLACEMENTKNIFE BOLTS OR NUTS Knives should not be welded on for any reason MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft63” BOOM FLAIL KNIFE REPLACEMENT Knives should not be welded on for any reasonTHE SPINDLE ASSEMBLY MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT maintenance section MAINTENANCE DAILY MAINTENANCE SCHEDULECheck Maintenance Section according to torque specifications in thisMaintenance Section MAINTENANCEJD 62-6420 BENGAL BRUTE PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDCOMMON PARTS SECTION PARTS SECTION TABLE OF CONTENTSSECTION TRACTOR SPECIFIC PARTSTRACTOR MOUNT KIT - MAIN FRAME Parts Section03-01-05 TRACTOR MOUNT KIT - MAIN FRAME DESCRIPTIONREDUCER BUSHING, 2MP X 3/4FPHEX TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD Parts Section03-01-05 MAIN FRAME - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WDDESCRIPTION HYDRAULIC TANK - REFER TO MAIN FRAME PARTSParts Section HYDRAULICS - UNIVERSAL CABLE CONTROLDESCRIPTION HYDRAULICS - UNIVERSAL CABLE CONTROLParts Section LIFT VALVE - FLAIL BOOM, 4 SPOOL, CABDESCRIPTION LIFT VALVE - FLAIL BOOM, 4 SPOOL, CABLIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB Parts Section04-27-05 DESCRIPTION LIFT VALVE - ROTARY BOOM, 5 SPOOL, CABLIFT VALVE - JOYSTICK AND SWITCH BOX Parts Section03-01-05 DESCRIPTION LIFT VALVE - JOYSTICK AND SWITCH BOXLIFT VALVE - JOYSTICK, 5 SPOOL, BOOM Parts Section03-01-05 DESCRIPTION LIFT VALVE - JOYSTICK, 5 SPOOL, BOOMSPACER END COVERDESCRIPTION AL161388DRIVESHAFT,U-JOINT PUMP DRIVESHAFT ASSEMBLYDESCRIPTION 34999DESCRIPTION POLYCARBONATE SAFETY WINDOWDESCRIPTION BOOM WHEEL WEIGHTDESCRIPTION FRONT PUMP & GRILL GUARD OPTIONALSAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATIONDESCRIPTION 06510049 SOLENOID VALVE SWITCH AND WIRINGSWITCH BOX ASY BOOMKAT COMPLETE DESCRIPTION03-01-05 JOYSTICK AND SWITCH BOX WIRING / BOOMKATDESCRIPTION TRAVEL LOCK - REFER TO HYDRAULICSParts Section SWITCH BOX SCHEMATICParts Section SELECTOR VALVE SCHEMATICBoom operation not responding to joystick movement TROUBLESHOOTINGJOYSTICK TROUBLESHOOTING Possible electronic problemsTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection Parts Section HYDRAULIC - TROUBLESHOOTING GUIDEParts Section ELECTRICAL - TROUBLESHOOTING GUIDEParts Section BENGAL BRUTE COMMON SECTION COMMON PARTS SECTIONTABLE OF CONTENTS SECTION SPECIFIC PARTSBengal Brute Common Section 6 Direct any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDDESCRIPTION BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMSBengal Brute Common Section 6 PAGE INTENSIONALLY LEFT BLANKBENGAL BRUTE ARM Bengal Brute Common Section 605-25-05 MAIN BOOM ARM ASSY BENGAL BRUTE ARMDESCRIPTION 06700031BENGAL BRUTE ARM / PREFORMED TUBES Bengal Brute Common Section 605-25-05 DESCRIPTION BENGAL BRUTE ARM / PREFORMED TUBESBengal Brute Common Section 6 BOOMREST - BENGAL BRUTEFLAIL HEAD BOOMREST - BENGAL BRUTEDESCRIPTION AMOUNTS VARY DEPENDING ON THE MOWER HEADBENGAL BRUTE ROTARY PIVOT ASSY Bengal Brute Common Section 605-25-05 BENGAL BRUTE ROTARY PIVOT ASSY DESCRIPTIONROTARY MOWER HEAD - REFER TO ROTARY DECK BENGAL BRUTE FLAIL PIVOT ASSY Bengal Brute Common Section 605-25-05 CLAMP KIT, TBF 50 USED ON THE 50” FLAIL BENGAL BRUTE FLAIL PIVOT / HEAD ASSYDESCRIPTION 3172350” BOOM ROTARY MOWER ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 50” BOOM ROTARY MOWER ASSYBengal Brute Common Section 6 60” ROTARY MOWER ASSEMBLYDESCRIPTION 60” ROTARY MOWER ASSEMBLYAVAIL 50” ROTARY KNIVES AND DISKDESCRIPTION 06770012DESCRIPTION 50” ROTARY BLADE BAR AND KNIVESAVAIL 60” ROTARY KNIVES AND DISKDESCRIPTION 27167DESCRIPTION 60” ROTARY BLADE BAR AND KNIVES50” BOOM FLAIL DRIVE ASSY Bengal Brute Common Section 605-25-05 50” BOOM FLAIL DRIVE ASSY DESCRIPTIONCUTTER HEAD - REFER TO CUTTER HEAD ASY 50” BOOM FLAIL CUTTER ASSY Bengal Brute Common Section 605-25-05 AVAIL 50” BOOM FLAIL CUTTER ASSYDESCRIPTION 3478763” BOOM FLAIL DRIVE ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 63” BOOM FLAIL DRIVE ASSY63” BOOM FLAIL CUTTER ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 63” BOOM FLAIL CUTTER ASSYAVAIL 3” x 10” WELDED CYLINDER PARTSDESCRIPTION 06501021AVAIL 3” x 18” WELDED CYLINDER PARTSDESCRIPTION 06501023AVAIL 3-1/2” x 20” WELDED CYLINDER PARTSDESCRIPTION 06501024AVAIL 4” x 9” WELDED CYLINDER PARTSDESCRIPTION 06501019AVAIL 4” x 20” WELDED CYLINDER PARTSDESCRIPTION 06501019Bengal Brute Common Section 6 PAGE INTENSIONALLY LEFT BLANKBengal Brute Common Section 6 ROTARY MOWER SPINDLE ASSY6T1024H5 SPINDLE ASSEMBLY COMPLETEROTARY MOWER SPINDLE ASSY DESCRIPTIONBengal Brute Common Section 6 MOWER SPINDLE ASSEMBLYMOWER SPINDLE ASSEMBLY Bengal Brute Common Section 6 RESERVOIR TANK FILTER ASSEMBLYAVAIL RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION 065050445 SPOOL DANFOSS VALVE Bengal Brute Common Section 606-29-06 5 SPOOL DANFOSS VALVE DESCRIPTION06502097 5SP HUSCO VALVE - LOAD SENSE Bengal Brute Common Section 606-29-06 5SP HUSCO VALVE - LOAD SENSE PART NO. QTYDESCRIPTION 4SP HUSCO VALVE - LOAD SENSE Bengal Brute Common Section 606-29-06 4SP HUSCO VALVE - LOAD SENSE PART NO. QTYDESCRIPTION HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR Bengal Brute Common Section 605-25-05 PUMP ASSEMBLY 1 3/4” COMPLETE HYDRO PUMP & TSR MOTORFRONT HYDRAULIC PUMP TSR MOTOR50” & 60” ROTARY MOWER MOTOR Bengal Brute Common Section 605-25-05 DESCRIPTION MOTOR ASSEMBLY TRB50MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60 50” & 60” ROTARY MOWER MOTOR06504013 FLAIL MOWER MOTORMOTOR ASSEMBLY 350 - TBF50, TBF63 DESCRIPTIONMANUAL CONTROLS SWITCHBOX SWITCH BOOM TRAVEL LOCKRefer to your switchbox before drilling hole or wiring TRAVEL LOCK SWITCH05-25-05 JOYSTICK AND SWITCH BOX WIRINGDESCRIPTION TRAVEL LOCK - REFER TO HYDRAULICSBengal Brute Common Section 6 JOYSTICK SWITCHBOX SERVICE PARTSBengal Brute Common Section 6 JOYSTICK SWITCHBOX SCHEMATICSBengal Brute Common Section 6 SELECTOR VALVE SCHEMATICDESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKCORRECTIVE STEPS SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING FAILURE MODE CHECK STEPSBengal Brute Common Section 6 HYDRAULIC - TROUBLESHOOTING GUIDEBengal Brute Common Section 6 ELECTRICAL - TROUBLESHOOTING GUIDEBoom operation not responding to joystick movement TROUBLESHOOTINGJOYSTICK TROUBLESHOOTING Possible electronic problemsTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection CLEAN CUTTER - BOOM CLEAN CUTTER SECTIONCLEAN CUTTER BLADE MOUNTING ASSEMBLY - CLEAN CUTTEROPERATING INSTRUCTIONS OPERATION - CLEAN CUTTERDANGER DANGER OPERATION - CLEAN CUTTERMAINTENANCE - CLEAN CUTTER MAINTENANCE INSTRUCTIONS CLEAN CUTTER BLADE AND TEETH PARTS CLEAN CUTTERDESCRIPTION TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT Bengal Brute Common Section 6 FIRE SUPRESSION SYSTEM FIRE SYSTEM SECTIONBengal Brute Common Section 6 FIRE SUPRESSION SYSTEM PARTSDESCRIPTION FIRE SUPRESSION SYSTEM PARTSBengal Brute Common Section 6 FIRE SUPRESSION SYSTEM WIRINGWarranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDThis manual cannot possibly cover all of the TO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation