Manuals / Tiger / Lawn and Garden / Lawn Mower

Tiger JD 62-6420 manual Joystick And Switch Box Wiring / Boomkat, Description, 03-01-05

Models: JD 62-6420

1 220

Page 129

JOYSTICK AND SWITCH BOX WIRING / BOOMKAT

ITEM	PART NO.	QTY.	DESCRIPTION
1	06510047	1	SWITCHBOX
2	REF.	*	TRAVEL LOCK - REFER TO HYDRAULICS
3	REF.	*	SOLENOID - REFER TO MAIN FRAME

Parts Section 5-25

03-01-05

Page 129

Image 129

Tiger JD 62-6420 manual Joystick And Switch Box Wiring / Boomkat, Description, Travel Lock - Refer To Hydraulics, 03-01-05

Contents

3301 N. Louise Ave Sioux Falls, SD Tiger Corporation06011000 JD CABTO THE OWNER / OPERATOR / DEALER FORWARD Classify the problemTractor or Truck chassis - Contact vehicle dealer Machine model Serial number Dealer namePage CAUTION - YOUR SAFETY IS AT RISK TABLE OF CONTENTSThis symbol means When you see this symbol, read andPage Assembly Section ASSEMBLY SECTIONASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER ASSEMBLY FRONT CRANKSHAFT PULLEY SolutionPARTS REQUIRED TO PURCHASE FROM JOHN DEERE ADJUSTING REAR WHEELS DRIVESHAFT & FRONT PUMP MOUNTINGASSEMBLY INSTALLING O-RING FITTINGS ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLYCARBONATE SAFETY WINDOW ASSEMBLY MAIN FRAME INSTALLATION VALVE MOUNTING PLATEHUSCO VALVE DANFOSS VALVE ASSEMBLY CABLE CONTROL LEVER STAND SWITCH BOX WIRING CABLE ASSEMBLY WIRE ACCESS FOR SWITCH BOX CABLEASSEMBLY HUSCO CONTROL VALVES IDENTIFICATION ASSEMBLY SWITCH BOX WIRING JOYSTICK ASSEMBLY SWITCH BOX MOUNTING JOYSTICK ASSEMBLY JOYSTICK MOUNTING RETURN LINE INSTALLATION ASSEMBLY PRESSURE LINE INSTALLATIONHUSCO VALVE PRESSUREHUSCO LOAD SENSE LINE INSTALLATION ASSEMBLY DANFOSS LOAD SENSE LINE INSTALLATIONACCUMULATOR INSTALLATION / PLUMBING SELECTOR VALVE INSTALLATIONTEMPERATURE GAUGE MOUNTING HYDRAULIC TANK INSTALLATIONGENERAL HOSE INSTALLATION FILLING HYDRAULIC RESERVOIRASSEMBLY BENGAL BRUTE HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYAssembly Section ASSEMBLYASSEMBLY GREASELESS BEARING INSTALLATIONBOOM REST MOUNTING ASSEMBLY AXLE BRACE MOUNTINGASSEMBLY BOOM MOUNTING BRACKET PREFORMED TUBE INSTALLATIONSWIVEL BRACKET MOUNTING SWITCHING SIDE MOUNT TO BOOM ARM ASSEMBLY MAIN BOOM INSTALLATIONDECK ATTACHMENT SOLENOID BRAKE VALVEWHEEL WEIGHT MOUNTING ASSEMBLY HOSE COVERINGEXTENDING ZERK ON FLAIL HEAD ATTACH HOSE HERESUB-D ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATIONASSEMBLY Setting Signal Adaptation PotentiometersSet the dead band compensation potentiometer first MAIN BOOM “A” Port, Boom UP 7-9 Seconds ASSEMBLY“B” Port, Boom Down 6-8 Seconds SECONDARYAssembly Section ASSEMBLYMOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONAssembly Section ASSEMBLYSafety Section SAFETY SECTIONSAFETY SAFETY LEA EL INSTRUCTIVODANGER DANGER DANGER SAFETYDANGER DANGER DANGER SG-10sure you abide by the following rules SAFETYDANGER DANGER SAFETYSG-20 SG-23DANGER SAFETYDANGER DANGERDANGER SAFETYcontact such items. SGM-6 DANGERDANGER DANGER SAFETYSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS DANGERDANGER SAFETYDANGER DANGER DANGERDEALER SEE YOURSAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18SAFETY LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB00769737 MOWER DECK LOCATION 00758194 MOWER DECK 02962764 SAFETYMAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANKSAFETY LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB SAFETY10” x 5.5” 31522SAFETY LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK42350 MOWER DECK SAFETY LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK33438 MAIN BOOM LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB SAFETYLOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE SAFETYMOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNTSAFETY LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK6T3225 INSIDE OF CAB SAFETY LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK SAFETY LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECK 34852 HYDRAULIC TANK SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may SAFETYDESCRIPTION 50023Employer-Employee Operator Regulations SAFETY FEDERAL LAWS AND REGULATIONSThis Act Seeks DUTIESSafety Section SAFETYOperation Section OPERATION SECTIONOPERATION STARTING TRACTOR AND MOWER OPERATIONCheck the operators manual received from the tractor manufacturer, for OPERATION CABLE CONTROLLED MOWERS LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFFLEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL LEVER # BOOM SHIELDSWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameterOPERATION OPERATION MOWER OPERATION all motion stops, remove foliage from mower deck OPERATIONOPERATION DANFOSS JOYSTICK CONTROLLED MOWERS MAIN CONTROL SWITCH BOXOPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT SHIELD SWITCH OPERATES SAFETY SHIELDMOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVELHEAVY DUTY ROTARY The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 4” diameterOPERATION 50” BOOM FLAIL OPERATIONtractor 63” BOOM FLAIL TRANSPORTING MOWERUNSTOWING BOOM Transporting under the units own powerTransporting unit by flatbed trailer OPERATIONOperation Section OPERATIONMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD MAINTENANCE DANGERwork SERVICE MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS COMMENTSTROUBLESHOOTING MAINTENANCE WEEKLY OR EVERY 50 HOURSSERVICE SYMPTOMSSYMPTOMS MAINTENANCECAUSE REMEDYMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS General Specification MAINTENANCE LUBRICATION RECOMMENDATIONSDescription ApplicationMAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEREPLACEING IN-TANK HYDRAULIC FILTER MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL GREASING GROUND ROLLER SHAFT - FLAIL MAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERSCAUTION Over greasing may cause premature seal failure CAUTION Over greasing may cause premature seal failureDRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERPlease read the specific instructions for each area MAINTENANCE VISUAL MAP OF GREASE POINTSMAINTENANCE GREASELESS BEARINGS ON THE BOOM GREASING BOOM CYLINDERSGREASING SPINDLE DECK STOP ADJUSTMENT ADJUSTING / CHECKING BELT TENSIONMAINTENANCE NOTE Bolt should not hit boom before cylinder reaches full travelTIGHTENING SPINDLE BOLTS TIGHTENING KNIFE BOLTS AND DISK BOLTSMAINTENANCE After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as followsMAINTENANCE BALL VALVESINSPECTION OF ROTARY KNIFE ROTARY KNIFE REPLACEMENTMAINTENANCE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or propertyMAINTENANCE REPLACEMENT OF ROTARY DISK 50” FLAIL KNIFE BLADE REPLACEMENTKNIFE BOLTS OR NUTS 63” BOOM FLAIL KNIFE REPLACEMENT MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaftKnives should not be welded on for any reason Knives should not be welded on for any reasonTHE SPINDLE ASSEMBLY MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT Check Maintenance Section MAINTENANCE DAILY MAINTENANCE SCHEDULEaccording to torque specifications in this maintenance sectionMaintenance Section MAINTENANCEJD 62-6420 BENGAL BRUTE PARTS SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toSECTION PARTS SECTION TABLE OF CONTENTSTRACTOR SPECIFIC PARTS COMMON PARTS SECTIONTRACTOR MOUNT KIT - MAIN FRAME Parts Section03-01-05 TRACTOR MOUNT KIT - MAIN FRAME DESCRIPTIONREDUCER BUSHING, 2MP X 3/4FPHEX TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD Parts Section03-01-05 DESCRIPTION TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WDHYDRAULIC TANK - REFER TO MAIN FRAME PARTS MAIN FRAME - REFER TO MAIN FRAME PARTSParts Section HYDRAULICS - UNIVERSAL CABLE CONTROLDESCRIPTION HYDRAULICS - UNIVERSAL CABLE CONTROLParts Section LIFT VALVE - FLAIL BOOM, 4 SPOOL, CABDESCRIPTION LIFT VALVE - FLAIL BOOM, 4 SPOOL, CABLIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB Parts Section04-27-05 DESCRIPTION LIFT VALVE - ROTARY BOOM, 5 SPOOL, CABLIFT VALVE - JOYSTICK AND SWITCH BOX Parts Section03-01-05 DESCRIPTION LIFT VALVE - JOYSTICK AND SWITCH BOXLIFT VALVE - JOYSTICK, 5 SPOOL, BOOM Parts Section03-01-05 DESCRIPTION LIFT VALVE - JOYSTICK, 5 SPOOL, BOOMDESCRIPTION END COVERAL161388 SPACERDESCRIPTION PUMP DRIVESHAFT ASSEMBLY34999 DRIVESHAFT,U-JOINTDESCRIPTION POLYCARBONATE SAFETY WINDOWDESCRIPTION BOOM WHEEL WEIGHTDESCRIPTION FRONT PUMP & GRILL GUARD OPTIONALSAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATIONDESCRIPTION SWITCH BOX ASY BOOMKAT COMPLETE SOLENOID VALVE SWITCH AND WIRINGDESCRIPTION 06510049DESCRIPTION JOYSTICK AND SWITCH BOX WIRING / BOOMKATTRAVEL LOCK - REFER TO HYDRAULICS 03-01-05Parts Section SWITCH BOX SCHEMATICParts Section SELECTOR VALVE SCHEMATICJOYSTICK TROUBLESHOOTING TROUBLESHOOTINGPossible electronic problems Boom operation not responding to joystick movementTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection Parts Section HYDRAULIC - TROUBLESHOOTING GUIDEParts Section ELECTRICAL - TROUBLESHOOTING GUIDEParts Section BENGAL BRUTE COMMON SECTION COMMON PARTS SECTIONTABLE OF CONTENTS SECTION SPECIFIC PARTSBengal Brute Common Section 6 Tiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toDESCRIPTION BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMSBengal Brute Common Section 6 PAGE INTENSIONALLY LEFT BLANKBENGAL BRUTE ARM Bengal Brute Common Section 605-25-05 DESCRIPTION BENGAL BRUTE ARM06700031 MAIN BOOM ARM ASSYBENGAL BRUTE ARM / PREFORMED TUBES Bengal Brute Common Section 605-25-05 DESCRIPTION BENGAL BRUTE ARM / PREFORMED TUBESBengal Brute Common Section 6 BOOMREST - BENGAL BRUTEDESCRIPTION BOOMREST - BENGAL BRUTEAMOUNTS VARY DEPENDING ON THE MOWER HEAD FLAIL HEADBENGAL BRUTE ROTARY PIVOT ASSY Bengal Brute Common Section 605-25-05 BENGAL BRUTE ROTARY PIVOT ASSY DESCRIPTIONROTARY MOWER HEAD - REFER TO ROTARY DECK BENGAL BRUTE FLAIL PIVOT ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION BENGAL BRUTE FLAIL PIVOT / HEAD ASSY31723 CLAMP KIT, TBF 50 USED ON THE 50” FLAIL50” BOOM ROTARY MOWER ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 50” BOOM ROTARY MOWER ASSYBengal Brute Common Section 6 60” ROTARY MOWER ASSEMBLYDESCRIPTION 60” ROTARY MOWER ASSEMBLYDESCRIPTION 50” ROTARY KNIVES AND DISK06770012 AVAILDESCRIPTION 50” ROTARY BLADE BAR AND KNIVESDESCRIPTION 60” ROTARY KNIVES AND DISK27167 AVAILDESCRIPTION 60” ROTARY BLADE BAR AND KNIVES50” BOOM FLAIL DRIVE ASSY Bengal Brute Common Section 605-25-05 50” BOOM FLAIL DRIVE ASSY DESCRIPTIONCUTTER HEAD - REFER TO CUTTER HEAD ASY 50” BOOM FLAIL CUTTER ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 50” BOOM FLAIL CUTTER ASSY34787 AVAIL63” BOOM FLAIL DRIVE ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 63” BOOM FLAIL DRIVE ASSY63” BOOM FLAIL CUTTER ASSY Bengal Brute Common Section 605-25-05 DESCRIPTION 63” BOOM FLAIL CUTTER ASSYDESCRIPTION 3” x 10” WELDED CYLINDER PARTS06501021 AVAILDESCRIPTION 3” x 18” WELDED CYLINDER PARTS06501023 AVAILDESCRIPTION 3-1/2” x 20” WELDED CYLINDER PARTS06501024 AVAILDESCRIPTION 4” x 9” WELDED CYLINDER PARTS06501019 AVAILDESCRIPTION 4” x 20” WELDED CYLINDER PARTS06501019 AVAILBengal Brute Common Section 6 PAGE INTENSIONALLY LEFT BLANKBengal Brute Common Section 6 ROTARY MOWER SPINDLE ASSYROTARY MOWER SPINDLE ASSY SPINDLE ASSEMBLY COMPLETEDESCRIPTION 6T1024H5Bengal Brute Common Section 6 MOWER SPINDLE ASSEMBLYMOWER SPINDLE ASSEMBLY Bengal Brute Common Section 6 RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION RESERVOIR TANK FILTER ASSEMBLY06505044 AVAIL5 SPOOL DANFOSS VALVE Bengal Brute Common Section 606-29-06 5 SPOOL DANFOSS VALVE DESCRIPTION06502097 5SP HUSCO VALVE - LOAD SENSE Bengal Brute Common Section 606-29-06 5SP HUSCO VALVE - LOAD SENSE PART NO. QTYDESCRIPTION 4SP HUSCO VALVE - LOAD SENSE Bengal Brute Common Section 606-29-06 4SP HUSCO VALVE - LOAD SENSE PART NO. QTYDESCRIPTION HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR Bengal Brute Common Section 605-25-05 FRONT HYDRAULIC PUMP HYDRO PUMP & TSR MOTORTSR MOTOR PUMP ASSEMBLY 1 3/4” COMPLETE50” & 60” ROTARY MOWER MOTOR Bengal Brute Common Section 605-25-05 MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60 MOTOR ASSEMBLY TRB5050” & 60” ROTARY MOWER MOTOR DESCRIPTIONMOTOR ASSEMBLY 350 - TBF50, TBF63 FLAIL MOWER MOTORDESCRIPTION 06504013MANUAL CONTROLS SWITCHBOX Refer to your switchbox before drilling hole or wiring BOOM TRAVEL LOCKTRAVEL LOCK SWITCH SWITCHDESCRIPTION JOYSTICK AND SWITCH BOX WIRINGTRAVEL LOCK - REFER TO HYDRAULICS 05-25-05Bengal Brute Common Section 6 JOYSTICK SWITCHBOX SERVICE PARTSBengal Brute Common Section 6 JOYSTICK SWITCHBOX SCHEMATICSBengal Brute Common Section 6 SELECTOR VALVE SCHEMATICDESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKBRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICFAILURE MODE CHECK STEPS CORRECTIVE STEPSBengal Brute Common Section 6 HYDRAULIC - TROUBLESHOOTING GUIDEBengal Brute Common Section 6 ELECTRICAL - TROUBLESHOOTING GUIDEJOYSTICK TROUBLESHOOTING TROUBLESHOOTINGPossible electronic problems Boom operation not responding to joystick movementTROUBLESHOOTING Possible hydraulic problemsHydraulic inspection CLEAN CUTTER - BOOM CLEAN CUTTER SECTIONCLEAN CUTTER BLADE MOUNTING ASSEMBLY - CLEAN CUTTEROPERATING INSTRUCTIONS OPERATION - CLEAN CUTTERDANGER DANGER OPERATION - CLEAN CUTTERMAINTENANCE - CLEAN CUTTER MAINTENANCE INSTRUCTIONS CLEAN CUTTER BLADE AND TEETH PARTS CLEAN CUTTERDESCRIPTION TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT Bengal Brute Common Section 6 FIRE SUPRESSION SYSTEM FIRE SYSTEM SECTIONBengal Brute Common Section 6 FIRE SUPRESSION SYSTEM PARTSDESCRIPTION FIRE SUPRESSION SYSTEM PARTSBengal Brute Common Section 6 FIRE SUPRESSION SYSTEM WIRINGWarranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDThis manual cannot possibly cover all of the TO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation