Troubleshooting and Diagnostics

Troubleshooting Table

 

 

Symptom

Diagnosis

Action

 

 

 

 

 

 

 

Printer stops, PAUSE light ON

Ribbon incorrectly or not

Load ribbon correctly. See

 

 

and PAPER/ RIBBON light

loaded.

Chapter 1.

 

 

FLASHING.

 

 

 

Malfunctioning Ribbon Sensor.

Call a service technician.

 

 

 

 

 

 

 

 

 

 

Printer stops, PAUSE light

Printhead is not fully closed.

Close printhead completely.

 

 

ON and PRINTHEAD light

 

 

 

 

Printhead Open Sensor not

Call a service technician.

 

 

FLASHING.

 

 

 

detecting its position flag.

 

 

 

Printer stops. PAUSE light and

Printhead element is

Printer resumes printing when

 

 

PRINTHEAD light both ON.

overheated.

the printhead element cools.

 

 

 

 

 

 

 

Dots missing in printed area

Printhead element going bad.

Call a service technician.

 

 

of label.

Print quality problems.

 

 

 

Loss of printing registration

Possible Media Sensor

Adjust Media Sensor Position

 

 

on labels.

problem.

and call a service technician if

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

Printer set for non-continuous

Set printer for correct media.

 

 

 

media, but continuous media

See Chapter 3.

 

 

 

loaded.

 

 

 

For Peel-Off Mode:

 

 

 

 

Improperly adjusted Media

Refer to Chapters 1 and/or 3 for

 

 

 

 

 

 

Edge Guides or Power Roller.

proper positioning and

 

 

 

 

adjustments.

 

 

 

 

 

 

 

Excessive Vertical Drift in Top-

Incorrect media Loading or

See Media Loading or Media

 

 

of-Form registration.

media Sensor Adjustments.

Sensor Adjustment in Chapter 1.

 

 

Light vertical lines

Dirty head or ribbon rollers.

See Printhead Cleaning in

 

 

approximately .006 wide

 

Chapter 3.

 

 

running through all labels.

 

 

 

 

Defective Printhead Elements.

Call a service technician

 

 

 

 

 

 

 

 

 

 

Light printing or no printing

Printhead needs balancing.

Adjust balance. See Toggle

 

 

on the left or right side of the

 

Pressure Adjustment in

 

 

label.

 

Chapter 3.

 

 

Short printed lines at 45° to

Too much Printhead pressure.

Reduce the pressure. See Toggle

 

 

label edge on left or right side

 

Pressure Adjustment in

 

 

of label.

 

Chapter 3.

 

 

 

 

 

 

 

Fine gray lines on blank labels

Wrinkled ribbon.

See Wrinkled Ribbon in this

 

 

at angles.

 

Table.

 

 

Long tracks of missing print

Wrinkled ribbon.

See Wrinkled Ribbon in this

 

 

on several labels.

 

Table.

 

 

 

 

 

 

 

 

Print Element damaged.

Call a service technician.

 

 

 

 

 

 

 

 

 

 

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Zebra Technologies S-500 manual Troubleshooting and Diagnostics, Flashing