Sterling SXS Series specifications Start-up, Operation Procedures

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Chapter 4: Operation

4-1 Start-up

WARNING! No persons should operate the machine until they have read and understand all parts of the operation manual.

Machine Check—Before Switching Machine ON

9Cutters and bed knives are properly set and the screws are tightened with the specified torque.

9Screen is inserted into the screen support according to the instructions, and the screen support is fixed at the end position with tightened mounting screws.

9The cutting chamber is free of foreign matter.

9The machine and hopper doors are closed.

9All safety devices, including those of the installed material in-feed and discharge devices, are checked and operative.

Switch ON Machine

1.Switch ON the material discharge device.

2.Switch ON the shredder (main switch to 1). Wait until the rotor has reached its full speed and switched from star to delta.

3.Switch ON the hydraulic system.

4.Switch ON the material in-feed device.

4-2 Operation Procedures

Manual In-feed of Material

DANGER! Rotating Knives!

Can cause serious cutting and crushing injuries that could result in death.

Do NOT reach into the in-feed hopper or lean in while the rotor is running. (Pay attention to the run down time). Only use approved grinding material.

BJ5-620

Operation

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Contents SXS Extreme Duty Shredder Shipping Info Transportation Storage, Disposal, TransportationStorage DisposalTable of Contents Safety How to Use This ManualSafety Symbols Used in this Manual Responsibility General Safety RegulationsPage Remaining Risks BJ5-620 Safety Page Mechanical Section Functional DescriptionModels Covered in This Manual General DescriptionTypical Features and Components Machine Standard ExecutionMaterial In-feed Additional In-feed Device In-feed HopperDrive Rotor, Cutters, and Bed KnivesRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Safety Markings Belts and Ram GuardsPersonal Protective Gear Re-operation Emergency Stop ButtonRequirements at Application Site InstallationUnloading and Installing the Machine Uncrating the EquipmentElectrical Connections Connection of Emergency Stop Button Machine Check Prior to Start-up General AdviceInitial Start-up Checking the Rotational DirectionPage Operation Procedures OperationStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Shut-down Switch OFF MachineMaintenance Preventative Maintenance ScheduleMaintenance Plan Preventative and Corrective Maintenance Cleaning the MachineChecking the Protective Devices Replacing the Gear Box Replacing the RotorDismounting the Rotor Mounting the Rotor Replacing the Main BearingsDismounting the Main Bearings Lubricating the Main Bearings Mounting the Main BearingsReplacing or Refilling Lubricant Lubrication IntervalsShift Operation Replace Lubricant Check Check lubricant qualityReplacing Lubricant Refilling lubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Tightening Torque of the Screws Replacing the ScreenHydraulic Screen Support optional Profile section Efficiency of x Newton Lbs BeltsChecking the tension force of the V-belt Centres and 16mm sagChecking V-belt condition, replacing V-belt Re-tensioning and relaxing the V-beltChecking the Condition of the Cutters Working on the Cutting KnivesReplacing and Checking the Cutting Knife Mountings Torque Grade Bolt typeDismounting the Cutter Holders Dismounting the CuttersDismounting the Bed Knives Mounting the Cutter Holders Make sure that the cutter holder fits properly Mounting the CuttersMake sure the cutter fits planar in the seat Mounting the Bed Knives Adjust the gap between cutter and bed knife to 0.8-1.0 mmSharpening Cutters and Bed Knives Setting the Cutting KnivesFix the knife cover plates BJ5-620 Maintenance Transporting and Storing the Cutting Knives Hydraulic MaintenanceHydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Credit Returns Warranty ReturnsAppendix Returned Material PolicyTechnical Specifications Cutter mounting Drawings and DiagramsBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram SXS Spare Parts ListKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Pos Description Standard Supplier Hydraulic Unit Spare Parts ListSterling, Inc Th Street New Berlin, WI Technical Assistance