Sterling SXS Series Replacing the Gear Box, Replacing the Rotor, Dismounting the Rotor

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9.Remove clinging shredded material residue using a suitable wooden scraper.

10.Place the screen back into its working position and fasten with the mounting screws.

11.Close the machine and hopper doors.

12.Machine can be started again.

Replacing the Gear Box

The gearbox is designed so a replacement is only necessary in exceptional cases. Dismounting and mounting of the gear box requires specialist knowledge and a careful working method. Please observe the instructions given in the installation manual of the gear box manufacturer or ask the service department for help.

Replacing the Rotor

The rotor’s design is heavy duty design, so a replacement is necessary only after a crash, (i.e. a hammer fall inside). Dismounting and mounting of the rotor requires specialist knowledge and a careful working method. Contact the Service Department for assistance.

Dismounting the Rotor

1.Dismount the V-belt cover.

2.Dismount the V-belts.

3.Dismount the gearbox.

4.Remove the screen.

5.Remove the rotor mounting slot cover plates from the housing.

6.Screw in hooks on both shaft ends.

7.Remove the bearing housing fixing bolt.

8.Carefully lift out the complete rotor using suitable lifting and stopping equipment.

9.Lay the rotor down in a safe location using appropriately sized timber beams.

BJ5-620

Maintenance

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Contents SXS Extreme Duty Shredder Shipping Info Disposal Storage, Disposal, TransportationStorage TransportationTable of Contents How to Use This Manual SafetySafety Symbols Used in this Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page General Description Functional DescriptionModels Covered in This Manual Mechanical SectionMachine Standard Execution Typical Features and ComponentsMaterial In-feed In-feed Hopper Additional In-feed DeviceRotor, Cutters, and Bed Knives DriveRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Belts and Ram Guards Safety MarkingsPersonal Protective Gear Emergency Stop Button Re-operationUncrating the Equipment InstallationUnloading and Installing the Machine Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Checking the Rotational Direction General AdviceInitial Start-up Machine Check Prior to Start-upPage Operation Operation ProceduresStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downPreventative Maintenance Schedule MaintenanceMaintenance Plan Cleaning the Machine Preventative and Corrective MaintenanceChecking the Protective Devices Replacing the Rotor Replacing the Gear BoxDismounting the Rotor Replacing the Main Bearings Mounting the RotorDismounting the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsCheck lubricant quality Lubrication IntervalsShift Operation Replace Lubricant Check Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Replacing the Screen Tightening Torque of the ScrewsHydraulic Screen Support optional Centres and 16mm sag BeltsChecking the tension force of the V-belt Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltTorque Grade Bolt type Working on the Cutting KnivesReplacing and Checking the Cutting Knife Mountings Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Mounting the Cutters Make sure that the cutter holder fits properlyMake sure the cutter fits planar in the seat Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Returned Material Policy Warranty ReturnsAppendix Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI