Sterling SXS Series specifications Mounting the Main Bearings, Lubricating the Main Bearings

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10.Carefully lift out the complete rotor using suitable lifting and stopping equipment.

11.Lay the rotor down in a safe location. Suitable for this are timber beams of appropriate size.

12.Loosen the mounting screws on the bearings cover.

13.Pull the bearing housing off using a pulling-off device.

14.Pull the bearing off the rotor axis using a pulling-off device.

Mounting the Main Bearings

1.Before mounting, clean the bearing surfaces and the shaft surfaces thoroughly and grease lightly.

2.Mount bearing in bearing housing.

3.Attach the bearing with the bearing housing to the rotor axis.

4.Lift the rotor using suitable lifting and stopping equipment and place carefully into the bearing seats

5.Attach the bearing housing to the bearing seats using screws.

6.Push the distance sleeve onto the rotor axis.

7.Put the gear onto the rotor axis

8.Put back the rotor cover plates

9.Put in the screen

10.Pull on V-belts and adjust the V-belt tension force.

11.Attach the V-belt cover.

12.Carry out a test run.

NOTE:

The roller bodies will be damaged unless the mounting forces engage into inner ring.

The hardened bearing rings are sensitive to impact stress; never hit the rings with the hammer. Use a brass arbor or a striking bushing (piping piece) made from a soft material. The inner diameter of the striking bushing should be only slightly larger than the diameter of the bearing base.

The bearing is then pushed onto the shaft using light blows. The force of pressure must be evenly distributed on the circumference of the bearing ring.

Lubricating the Main Bearings

An important requirement for high operational safety and long service life of the arrangement of bearings is the correct lubricant supply. Every machine is greased and checked in test runs before delivery.

NOTE: Unsuitable lubricant, lubricant deficiency, excessive lubricant, or impurities in the lubricant lead to overheating and extreme wear of the bearings.

BJ5-620

Maintenance

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Contents SXS Extreme Duty Shredder Shipping Info Storage, Disposal, Transportation StorageDisposal TransportationTable of Contents Safety How to Use This ManualSafety Symbols Used in this Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page Functional Description Models Covered in This ManualGeneral Description Mechanical SectionTypical Features and Components Machine Standard ExecutionMaterial In-feed In-feed Hopper Additional In-feed DeviceDrive Rotor, Cutters, and Bed KnivesRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Safety Markings Belts and Ram GuardsPersonal Protective Gear Emergency Stop Button Re-operationInstallation Unloading and Installing the MachineUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button General Advice Initial Start-upChecking the Rotational Direction Machine Check Prior to Start-upPage Operation Procedures OperationStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downMaintenance Preventative Maintenance ScheduleMaintenance Plan Preventative and Corrective Maintenance Cleaning the MachineChecking the Protective Devices Replacing the Gear Box Replacing the RotorDismounting the Rotor Mounting the Rotor Replacing the Main BearingsDismounting the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckCheck lubricant quality Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Tightening Torque of the Screws Replacing the ScreenHydraulic Screen Support optional Belts Checking the tension force of the V-beltCentres and 16mm sag Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltWorking on the Cutting Knives Replacing and Checking the Cutting Knife MountingsTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Make sure that the cutter holder fits properly Mounting the CuttersMake sure the cutter fits planar in the seat Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI