Sterling SXS Series specifications Hydraulic Set-up

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Hydraulic Set-up

1.Connect hydraulic pipes to the machine—make sure the upper hydraulic pipe is connected to the upper pipe at the machine.

2.Connect the wires for the motor and magnetic valves.

3.Fill the oil tank with hydraulic oil No. 46 or No. 32 until the maximum is reached and mark the level indicated by the gauge.

4.Run motor to see whether the running direction is correct (facing the motor blade, the motor should run clockwise); if the direction is not correct, change the position of 2 of the 3 electrical wires.

5.Run motor; operate the magnetic valve to check the function and wiring connections.

6.With the magnetic valve (11-YA1) current switch on, set the sequence valve (9) pressure to 30 bar.

7.With the magnetic valves (11-YA2 and 24-YA6) current switches on, set the spillover valve (8) pressure to 110 bar.

NOTE: Refer to the corresponding drawing on the next page; refer to Chapter 6 for Hydraulic troubleshooting.

BJ5-620

Operation

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Contents SXS Extreme Duty Shredder Shipping Info Storage Storage, Disposal, TransportationDisposal TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility General Safety RegulationsPage Remaining Risks BJ5-620 Safety Page Models Covered in This Manual Functional DescriptionGeneral Description Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution Additional In-feed Device In-feed HopperRotor, cutters, bed knives DriveRotor, Cutters, and Bed Knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Personal Protective Gear Safety MarkingsBelts and Ram Guards Re-operation Emergency Stop ButtonUnloading and Installing the Machine InstallationUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Initial Start-up General AdviceChecking the Rotational Direction Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen Hydraulic Set-up 12ml / r ec Shut-down Switch OFF MachineMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the Main Bearings Mounting the RotorReplacing the Main Bearings Lubricating the Main Bearings Mounting the Main BearingsShift Operation Replace Lubricant Check Lubrication IntervalsCheck lubricant quality Replacing or Refilling LubricantReplacing Lubricant Refilling lubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Hydraulic Screen Support optional Tightening Torque of the ScrewsReplacing the Screen Checking the tension force of the V-belt BeltsCentres and 16mm sag Profile section Efficiency of x Newton LbsChecking V-belt condition, replacing V-belt Re-tensioning and relaxing the V-beltReplacing and Checking the Cutting Knife Mountings Working on the Cutting KnivesTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutter Holders Dismounting the CuttersDismounting the Bed Knives Mounting the Cutter Holders Make sure the cutter fits planar in the seat Make sure that the cutter holder fits properlyMounting the Cutters Mounting the Bed Knives Adjust the gap between cutter and bed knife to 0.8-1.0 mmSharpening Cutters and Bed Knives Setting the Cutting KnivesFix the knife cover plates BJ5-620 Maintenance Transporting and Storing the Cutting Knives Hydraulic MaintenanceHydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Appendix Warranty ReturnsReturned Material Policy Credit ReturnsTechnical Specifications Cutter mounting Drawings and DiagramsBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram SXS Spare Parts ListKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Pos Description Standard Supplier Hydraulic Unit Spare Parts ListSterling, Inc Th Street New Berlin, WI Technical Assistance