Sterling SXS Series specifications Remaining Risks

Page 8

;ROTATION OF MOTORS: The correct rotating direction for the machine motor is clearly marked on the machine. Always check for proper rotation of motors. Incorrect rotation direction can cause severe damage.

;ELECTRICAL GROUNDING: All electrical equipment on the granulator must be grounded in accordance to all local codes and Article 250 of the National Electric Code.

;ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the granulator before performing any service.

;SAFETY INTERLOCKS MUST NOT BE BYPASSED. The mechanical and electrical safety interlocks ensure the safety of personnel. They should never be tampered with or removed for ANY reason. They should be checked frequently by a qualified mechanic for proper operation.

;NEVER modify the machine configuration or any individual component without written notice from the factory.

Remaining Risks

The machine is constructed so that you are able to operate it safely. Structurally non- avoidable dangers are prevented as well as possible by the protective devices. Certain risks still remain. It is imperative to be aware of these risks in order to avoid accidents. To avoid danger, please observe all safety advice provided.

Type of Danger

Activity

Possible

Preventative Measures

 

 

Consequences

 

 

 

 

 

Danger of crushing by

Unloading and

Serious injury

• Wear personal protective gear

heavy parts falling

transporting the

 

• Follow safety instructions in

down/over

machine and/or

 

 

manual

 

components

 

 

 

 

 

 

 

 

Cutting caused by

Knife replacement,

Serious injury

• Wear personal protective gear

sharp knives—even

knife setting, knife

particularly to hands

• Follow safety instructions in

when rotor is

sharpening and other

and fingers

manual

stationary

maintenance work

 

 

 

 

 

 

 

Crushing when

Maintenance work

Serious injury

• Make sure no persons are in the

opening/closing

 

 

danger area while closing the door

maintenance doors on

 

 

 

front side of machine

 

 

 

 

 

 

 

Tripping over cables

All activities

Serious injury

• Lay cables in accordance with

and other objects

 

 

regulations.

 

 

 

• Keep work station clean and tidy.

 

 

 

 

Crushing, cutting,

Maintenance work

Serious injury or death

• Maintenance doors must always

amputation caused by

 

 

be tightly locked during operation.

run down of the rotor

 

 

• DO NOT make the run down

 

 

 

 

 

 

safety devices ineffective by using

 

 

 

technical aids or other

 

 

 

manipulations.

 

 

 

• NEVER use hands to check if the

 

 

 

rotor has stopped.

 

 

 

 

BJ5-620

Chapter 1: Safety

8 of 73

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Contents SXS Extreme Duty Shredder Shipping Info Storage, Disposal, Transportation StorageDisposal TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page Functional Description Models Covered in This ManualGeneral Description Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution In-feed Hopper Additional In-feed DeviceRotor, cutters, bed knives DriveRotor, Cutters, and Bed Knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Personal Protective Gear Safety MarkingsBelts and Ram Guards Emergency Stop Button Re-operationInstallation Unloading and Installing the MachineUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button General Advice Initial Start-upChecking the Rotational Direction Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the Main Bearings Mounting the RotorReplacing the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckCheck lubricant quality Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Hydraulic Screen Support optional Tightening Torque of the ScrewsReplacing the Screen Belts Checking the tension force of the V-beltCentres and 16mm sag Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltWorking on the Cutting Knives Replacing and Checking the Cutting Knife MountingsTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Make sure the cutter fits planar in the seat Make sure that the cutter holder fits properlyMounting the Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI
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