Sterling SXS Series specifications Working on the Cutting Knives, Torque Grade Bolt type

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Working on the Cutting Knives

Correctly setting and mounting the cutting knives is important when working with shredders to ensure efficient and economic function.

Replacing and Checking the Cutting Knife Mountings

Certain machine parts are subject to stress during operation as a result of vibrations that can lead to loosening of the screw connections. It is absolutely necessary to check the cutter and bed knife mounting screws in accordance with the maintenance plan.

1.Tighten the mounting screws on the cutters and bed knives using a torque wrench (check required torque for the screw size). The required torque for the knife fixing bolts is 355 Nm.

NOTE: You can find out the required torque from the following table. Tightening capacity decreases for screws when loosened and tightened again several times.

New screws of the same material quality must replace the cutting knife mounting screws after they have been loosened and tightened several times.

 

 

Torque

 

 

 

 

 

 

 

 

Grade 12.9

Bolt type

Grade 8.8

Grade 10.9

 

Nm

lbf ft

Nm

lbf ft

Nm

lbf ft

M8

25

18.4

35

25.8

41

30.2

M10

49

36.1

69

50.9

83

61.2

M12

86

63.4

120

88.5

145

106

M16

210

154

295

217

355

261

M20

410

302

580

428

690

508

M24

710

523

1000

737

1200

885

Checking the Condition of the Cutters

WARNING! Danger of cutting caused by sharp knives at all times—even when rotor is at standstill. Serious Injury especially to the hands and fingers can occur. Wear protective gloves!

The cutting knives become blunt after a certain number of operation hours; they should be checked regularly. Using blunt knives can affect the efficiency and performance of the machine in the following ways:

Decreased shredding capacity.

Increased current consumption of the drive motor.

Inexact cut.

Overheating of the shredded material.

BJ5-620

Maintenance

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Contents SXS Extreme Duty Shredder Shipping Info Storage, Disposal, Transportation StorageDisposal TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page Functional Description Models Covered in This ManualGeneral Description Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution In-feed Hopper Additional In-feed DeviceRotor, cutters, bed knives DriveRotor, Cutters, and Bed Knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Personal Protective Gear Safety MarkingsBelts and Ram Guards Emergency Stop Button Re-operationInstallation Unloading and Installing the MachineUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button General Advice Initial Start-upChecking the Rotational Direction Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the Main Bearings Mounting the RotorReplacing the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckCheck lubricant quality Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Hydraulic Screen Support optional Tightening Torque of the ScrewsReplacing the Screen Belts Checking the tension force of the V-beltCentres and 16mm sag Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltWorking on the Cutting Knives Replacing and Checking the Cutting Knife MountingsTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Make sure the cutter fits planar in the seat Make sure that the cutter holder fits properlyMounting the Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI