Sterling SXS Series specifications Preventative Maintenance Schedule, Maintenance Plan

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Chapter 5: Maintenance

5-1 Preventative Maintenance Schedule

Only trained and specialized personnel should carry out maintenance work.

Maintenance Plan

WARNING!

•Danger caused by electrical voltage and starting the machine during maintenance work. Death can result!

•ALWAYS turn main switch to 0, safeguard using a padlock, and attach a warning sign while carrying out maintenance work.

The tasks for maintenance work are described below.

Perform the following after every 8 operation hours:

•Check protective devices.

•Check cutting knife mountings.

•Check condition of cutting knives.

Perform the following after every 40 operation hours:

•Check V-belt tension force and V-belt condition.

•Check all screws of the machine for a tight fit.

•Check wearing parts.

•Check hydraulic oil level and consistence.

Per form the following after every 2000 operation hours:

•Change hydraulic oil

•Check gearbox oil level

Yearly maintenance:

•The purpose of yearly maintenance is primarily to check the general condition of the machine and to arrange for the supply of any necessary replacement parts. A service engineer can carry out this request.

BJ5-620

Maintenance

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Contents SXS Extreme Duty Shredder Shipping Info Storage, Disposal, Transportation StorageDisposal TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page Functional Description Models Covered in This ManualGeneral Description Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution In-feed Hopper Additional In-feed DeviceRotor, cutters, bed knives DriveRotor, Cutters, and Bed Knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Personal Protective Gear Safety MarkingsBelts and Ram Guards Emergency Stop Button Re-operationInstallation Unloading and Installing the MachineUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button General Advice Initial Start-upChecking the Rotational Direction Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the Main Bearings Mounting the RotorReplacing the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckCheck lubricant quality Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Hydraulic Screen Support optional Tightening Torque of the ScrewsReplacing the Screen Belts Checking the tension force of the V-beltCentres and 16mm sag Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltWorking on the Cutting Knives Replacing and Checking the Cutting Knife MountingsTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Make sure the cutter fits planar in the seat Make sure that the cutter holder fits properlyMounting the Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI