Sterling SXS Series Installation, Uncrating the Equipment, Requirements at Application Site

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Chapter 3: Installation

3-1 Uncrating the Equipment

Requirements at Application Site

Check the application site to make sure it conforms to the qualifications listed below.

•The site has enclosed space.

•The ground has sufficient load-bearing capacity (refer to the “Technical Specifications” in the Appendix for machine weight). The unevenness of the ground surface may not exceed 5 mm.

•The machine must be freely accessible from all sides.

•There must be sufficient room for operating and service personnel.

•Spatial requirements: Refer to the “Drawings and Diagrams” in the Appendix for machine dimensions. All hinged parts must be able to be opened completely.

•The site is a vibration-free environment.

•The site has sufficient lighting.

•The machine may not be exposed to direct radiation caused by radiators or the sun.

•Room temperature: +41 to 104 °F (+5° to +40°C)

•Relative atmospheric humidity according to DIN 40040:

15 to 70 % (indoor)

NOTE: By humidity levels higher than 70 %, apply anticorrosive agent to the metallic-finished machine parts. Insulation for the tropics is also necessary.

•The machine may not be operated within range of static discharges or strong magnetic fields as this could lead to faults in the machine control system.

Unloading and Installing the Machine

The machine and components are packed so they arrive safely. Use a suitable crane or forklift for unloading the packaged machine and/or components.

1.Remove the packaging material and all transportation safety devices after unloading the machine.

2.In the case that the shredder and its accessory components have been delivered as individual items, mount these at the site of application in accordance with the Assembly Drawing. This is the only way to guarantee there are sufficient piping parts, tubing, and cable connections, and that the linking places match.

BJ5-620

Installation

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Contents SXS Extreme Duty Shredder Shipping Info Disposal Storage, Disposal, TransportationStorage TransportationTable of Contents How to Use This Manual SafetySafety Symbols Used in this Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page General Description Functional DescriptionModels Covered in This Manual Mechanical SectionMachine Standard Execution Typical Features and ComponentsMaterial In-feed In-feed Hopper Additional In-feed DeviceRotor, Cutters, and Bed Knives DriveRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Belts and Ram Guards Safety MarkingsPersonal Protective Gear Emergency Stop Button Re-operationUncrating the Equipment InstallationUnloading and Installing the Machine Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Checking the Rotational Direction General AdviceInitial Start-up Machine Check Prior to Start-upPage Operation Operation ProceduresStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downPreventative Maintenance Schedule MaintenanceMaintenance Plan Cleaning the Machine Preventative and Corrective MaintenanceChecking the Protective Devices Replacing the Rotor Replacing the Gear BoxDismounting the Rotor Replacing the Main Bearings Mounting the RotorDismounting the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsCheck lubricant quality Lubrication IntervalsShift Operation Replace Lubricant Check Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Replacing the Screen Tightening Torque of the ScrewsHydraulic Screen Support optional Centres and 16mm sag BeltsChecking the tension force of the V-belt Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltTorque Grade Bolt type Working on the Cutting KnivesReplacing and Checking the Cutting Knife Mountings Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Mounting the Cutters Make sure that the cutter holder fits properlyMake sure the cutter fits planar in the seat Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Returned Material Policy Warranty ReturnsAppendix Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI