Sterling SXS Series Initial Start-up, Checking the Rotational Direction, General Advice

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Checking the Rotational Direction

Rotational direction of the motors must be checked before initial start-up. The following steps must be completed.

1.Switch the machine ON and then immediately OFF again.

2.Observe whether the discharge air fan in the drive motor is rotating in the direction of the direction arrow.

NOTE: If running in the wrong direction, reconnect the motor connection immediately. Damage to the machine will result from operation in the wrong direction.

3-3 Initial Start-up

General Advice

•All work related to start-up may only be carried out by trained and specialized personnel.

•Check the machine for possible transportation damage or other damage. If any damage has occurred, confirm it with the freight company and report it to the manufacturer.

•After setting up for service and before starting up for the first time, you must carry out necessary checks according to the section Machine Check Prior to Initial Start-up (below).

•Check the oil level of the gear box before operating the machine.

•Fill oil into the hydraulic tank.

•Please observe the operation manual from the manufacturer!

Machine Check Prior to Start-up

9Use a torque wrench to check knife mounting screws when lower housing flap is open.

9Search the grinding chamber for foreign matter.

9Open the lower housing flap and make sure the screen has been inserted in accordance with the regulations.

9Close upper housing flap and fasten screws tightly.

9Check oil level of the gear box.

9Fill oil into the hydraulic unit.

9Examine in-feed device for foreign matter.

9Check that the Emergency Stop buttons are unlocked.

9Check all safety devices for proper functioning.

BJ5-620

Installation

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Contents SXS Extreme Duty Shredder Shipping Info Storage Storage, Disposal, TransportationDisposal TransportationTable of Contents How to Use This Manual SafetySafety Symbols Used in this Manual Responsibility General Safety RegulationsPage Remaining Risks BJ5-620 Safety Page Models Covered in This Manual Functional DescriptionGeneral Description Mechanical SectionMachine Standard Execution Typical Features and ComponentsMaterial In-feed Additional In-feed Device In-feed HopperRotor, Cutters, and Bed Knives DriveRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Belts and Ram Guards Safety MarkingsPersonal Protective Gear Re-operation Emergency Stop ButtonUnloading and Installing the Machine InstallationUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Initial Start-up General AdviceChecking the Rotational Direction Machine Check Prior to Start-upPage Operation Operation ProceduresStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Shut-down Switch OFF MachinePreventative Maintenance Schedule MaintenanceMaintenance Plan Cleaning the Machine Preventative and Corrective MaintenanceChecking the Protective Devices Replacing the Rotor Replacing the Gear BoxDismounting the Rotor Replacing the Main Bearings Mounting the RotorDismounting the Main Bearings Lubricating the Main Bearings Mounting the Main BearingsShift Operation Replace Lubricant Check Lubrication IntervalsCheck lubricant quality Replacing or Refilling LubricantReplacing Lubricant Refilling lubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Replacing the Screen Tightening Torque of the ScrewsHydraulic Screen Support optional Checking the tension force of the V-belt BeltsCentres and 16mm sag Profile section Efficiency of x Newton LbsChecking V-belt condition, replacing V-belt Re-tensioning and relaxing the V-beltReplacing and Checking the Cutting Knife Mountings Working on the Cutting KnivesTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutter Holders Dismounting the CuttersDismounting the Bed Knives Mounting the Cutter Holders Mounting the Cutters Make sure that the cutter holder fits properlyMake sure the cutter fits planar in the seat Mounting the Bed Knives Adjust the gap between cutter and bed knife to 0.8-1.0 mmSharpening Cutters and Bed Knives Setting the Cutting KnivesFix the knife cover plates BJ5-620 Maintenance Transporting and Storing the Cutting Knives Hydraulic MaintenanceHydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Appendix Warranty ReturnsReturned Material Policy Credit ReturnsTechnical Specifications Cutter mounting Drawings and DiagramsBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram SXS Spare Parts ListKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Pos Description Standard Supplier Hydraulic Unit Spare Parts ListSterling, Inc Th Street New Berlin, WI Technical Assistance