Sterling SXS Series specifications Too many fines in shredded

Page 56

 

Problem

Possible Cause

Possible Remedy

 

 

 

 

 

 

View first 5 possible causes

View first 5 possible

 

 

for “Machine blocks or

remedies of “Machine blocks

 

 

switches itself off”

or switches itself off”

 

 

 

 

 

 

Screen perforation too small.

Insert a screen with larger

 

 

perforation.

 

Overheating of the shredded

 

 

 

 

 

 

Modify knife finish only after

 

material.

Knives wrongly sharpened.

 

consulting the service

 

 

 

 

 

department.

 

 

 

 

 

 

Material rubs against the

Fit anti-winding device.

 

 

housing wall.

 

 

 

 

 

 

 

 

 

Insufficient cooling.

Fit rotor cooling.

 

 

 

 

 

 

Rotor out of balance.

Weight knives, balance rotor.

 

 

 

 

 

Unusual vibrations.

Bearing damage.

Check bearings and replace

 

if necessary.

 

 

 

 

 

 

 

 

Anti-vibration pads defective.

Check mounting pads and

 

 

replace if necessary.

 

 

 

 

 

 

 

 

 

Bearing damage.

Check bearings and replace

 

 

if necessary.

 

 

 

 

 

 

 

 

 

Knife finish.

Check knife and sharpen or

 

 

replace if necessary.

 

 

 

 

Extreme cutter wear.

 

 

 

Wrong cutting gap.

Check cutting gap and set

 

 

following the instructions in

 

 

 

this manual.

 

 

 

 

 

 

Foreign matter.

Fit feed device with metal

 

 

detector.

 

 

 

 

 

 

 

 

 

Too much grease in bearing.

Reduce amount of grease.

 

 

 

 

 

 

V-belts too tight.

Reduce tension.

 

 

 

 

 

Bearings too hot.

Rubbing on housing sealing

Check sealing ring and oil or

 

ring.

replace.

 

 

 

 

 

 

Bearing damage.

Check bearings and replace

 

 

if necessary.

 

 

 

 

 

 

 

 

 

No grease in bearing.

Lubricate bearing.

 

 

 

 

 

 

Screen worn.

Renew screen (possibly

 

 

using manganese steel).

 

 

 

 

 

 

 

 

 

 

Replace screen after

 

 

 

consulting the service

 

Too many fines in shredded

 

department.

 

material.

Unsuitable screen

 

 

 

perforation.

 

 

 

 

 

BJ5-620

Troubleshooting

56 of 73

Image 56
Contents SXS Extreme Duty Shredder Shipping Info Storage, Disposal, Transportation StorageDisposal TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual General Safety Regulations ResponsibilityPage Remaining Risks BJ5-620 Safety Page Functional Description Models Covered in This ManualGeneral Description Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution In-feed Hopper Additional In-feed DeviceRotor, cutters, bed knives DriveRotor, Cutters, and Bed Knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Personal Protective Gear Safety MarkingsBelts and Ram Guards Emergency Stop Button Re-operationInstallation Unloading and Installing the MachineUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button General Advice Initial Start-upChecking the Rotational Direction Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen Hydraulic Set-up 12ml / r ec Switch OFF Machine Shut-downMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the Main Bearings Mounting the RotorReplacing the Main Bearings Mounting the Main Bearings Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckCheck lubricant quality Replacing or Refilling LubricantRefilling lubricant Replacing LubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Hydraulic Screen Support optional Tightening Torque of the ScrewsReplacing the Screen Belts Checking the tension force of the V-beltCentres and 16mm sag Profile section Efficiency of x Newton LbsRe-tensioning and relaxing the V-belt Checking V-belt condition, replacing V-beltWorking on the Cutting Knives Replacing and Checking the Cutting Knife MountingsTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutters Dismounting the Cutter HoldersDismounting the Bed Knives Mounting the Cutter Holders Make sure the cutter fits planar in the seat Make sure that the cutter holder fits properlyMounting the Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the Bed KnivesSetting the Cutting Knives Sharpening Cutters and Bed KnivesFix the knife cover plates BJ5-620 Maintenance Hydraulic Maintenance Transporting and Storing the Cutting KnivesHydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter mountingBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram Spare Parts List SXSKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Hydraulic Unit Spare Parts List Pos Description Standard SupplierTechnical Assistance Sterling, Inc Th Street New Berlin, WI