Sterling SXS Series specifications BJ5-620 Safety

Page 9

Type of Danger

Activity

 

Possible

Preventative Measures

 

 

 

Consequences

 

 

 

 

 

 

Pulling in caused by

All activities

 

Serious injury can result

Never dismount V-belt protection

running V-belts

 

 

from hair, jewelry, etc.

and window.

 

 

 

being pulled into the

 

 

 

 

machine.

 

 

 

 

 

 

Direct/indirect contact

Maintenance work,

 

Serious injury or death

Only trained electricians may carry

with live parts in

start up

 

 

out all work on the electrical

terminal box.

 

 

 

equipment. If work is necessary

 

 

 

 

on parts that conduct dangerous

 

 

 

 

voltage, a second person should

 

 

 

 

be present to break the power

 

 

 

 

supply in case of emergency.

 

 

 

 

The yellow-marked lines conduct

 

 

 

 

voltage at all times—even when

 

 

 

 

the machine is switched off.

 

 

 

 

Only use original safety fuses with

 

 

 

 

stipulated intensity of current.

 

 

 

 

Faulty electrical components must

 

 

 

 

be replaced immediately.

 

 

 

 

If faults occur in the electrical

 

 

 

 

energy supply, switch machine off

 

 

 

 

immediately.

 

 

 

 

The terminal box must be locked

 

 

 

 

during operation. Before opening

 

 

 

 

the terminal box switch too off

 

 

 

 

(“O”).

 

 

 

 

 

Failure of Emergency

All activities

 

Serious injury or death

It must be guaranteed that failure

Stop function

 

 

 

of an Emergency Stop button is

 

 

 

 

displayed and leads to an

 

 

 

 

immediate stop.

 

 

 

 

 

Fire/explosion caused

Grinding

 

Serious injury or death

Only grind material which

by throwing

 

 

 

corresponds to the agreed

dangerous objects

 

 

 

customer-specific specifications in

(i.e. spray cans) into

 

 

 

all points.

the shredder

 

 

 

 

 

 

 

 

 

Damage to hearing

All activities

 

Diminished hearing,

Reduce noise emissions by taking

 

 

 

headaches, impaired

suitable measures.

 

 

 

balance, deterioration of

Wear ear protection.

 

 

 

concentration

 

 

 

 

 

 

 

 

 

Instability of machine

All activities

 

Serious injury

Install the machine according to

caused by vibration

 

 

 

the instructions in the manual.

 

 

 

 

 

Loosening of the

All activities

 

Serious injury

Check the cutting knife mountings

cutting knife

 

 

 

regularly according to the

mountings caused by

 

 

 

instructions in the manual.

vibration

 

 

 

 

 

 

 

 

 

Inhalation of grinding

All activities

 

Diseases of the

Mount a suitable air suction device

dust

 

 

respiratory tract, etc.

and wear breathing equipment if

 

 

 

 

necessary.

 

 

 

 

When cleaning the machine, use

 

 

 

 

suction; do not blow out grinding

 

 

 

 

dust.

 

 

 

 

 

BJ5-620

 

Chapter 1: Safety

9 of 73

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Contents SXS Extreme Duty Shredder Shipping Info Storage Storage, Disposal, TransportationDisposal TransportationTable of Contents Safety How to Use This ManualSafety Symbols Used in this Manual Responsibility General Safety RegulationsPage Remaining Risks BJ5-620 Safety Page Models Covered in This Manual Functional DescriptionGeneral Description Mechanical SectionTypical Features and Components Machine Standard ExecutionMaterial In-feed Additional In-feed Device In-feed HopperDrive Rotor, Cutters, and Bed KnivesRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Safety Markings Belts and Ram GuardsPersonal Protective Gear Re-operation Emergency Stop ButtonUnloading and Installing the Machine InstallationUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Initial Start-up General AdviceChecking the Rotational Direction Machine Check Prior to Start-upPage Operation Procedures OperationStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Shut-down Switch OFF MachineMaintenance Preventative Maintenance ScheduleMaintenance Plan Preventative and Corrective Maintenance Cleaning the MachineChecking the Protective Devices Replacing the Gear Box Replacing the RotorDismounting the Rotor Mounting the Rotor Replacing the Main BearingsDismounting the Main Bearings Lubricating the Main Bearings Mounting the Main BearingsShift Operation Replace Lubricant Check Lubrication IntervalsCheck lubricant quality Replacing or Refilling LubricantReplacing Lubricant Refilling lubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Tightening Torque of the Screws Replacing the ScreenHydraulic Screen Support optional Checking the tension force of the V-belt BeltsCentres and 16mm sag Profile section Efficiency of x Newton LbsChecking V-belt condition, replacing V-belt Re-tensioning and relaxing the V-beltReplacing and Checking the Cutting Knife Mountings Working on the Cutting KnivesTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutter Holders Dismounting the CuttersDismounting the Bed Knives Mounting the Cutter Holders Make sure that the cutter holder fits properly Mounting the CuttersMake sure the cutter fits planar in the seat Mounting the Bed Knives Adjust the gap between cutter and bed knife to 0.8-1.0 mmSharpening Cutters and Bed Knives Setting the Cutting KnivesFix the knife cover plates BJ5-620 Maintenance Transporting and Storing the Cutting Knives Hydraulic MaintenanceHydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Appendix Warranty ReturnsReturned Material Policy Credit ReturnsTechnical Specifications Cutter mounting Drawings and DiagramsBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram SXS Spare Parts ListKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Pos Description Standard Supplier Hydraulic Unit Spare Parts ListSterling, Inc Th Street New Berlin, WI Technical Assistance