Sterling SXS Series specifications Dismounting the Cutters, Dismounting the Cutter Holders

Page 45

Dismounting the Cutters

1.Switch OFF the shredder at the main switch.

2.Safeguard main switch using a padlock.

3.Open the machine door.

4.Safeguard the machine door.

5.Remove screen.

NOTE: Although it is possible to reach the cutting shaft by climbing into the feeding chamber, it is recommended to access the cutters through the machine door located at the front of the machine. The shaft can be rotated manually by turning the motor v-belt pulley.

6.Clean the hexagon head socket of the cutter mounting screw (2).

7.Loosen the bolt using a high quality Allen key (10 mm). Knock the Allen key lightly with a hammer to loosen it if necessary.

8.Take out the cutter mounting screw, the washer, and the cutter.

(1)Cutter

(2)Cutter mounting screw

(3)Cutter holder

(4)Cutter holder mounting screws

1

2

4

3

Dismounting the Cutter Holders

1.Switch OFF the shredder at the main switch

2.Safeguard main switch using a padlock.

3.Open the machine door.

4.Safeguard the machine door.

5.Remove screen

NOTE: Although it is possible to reach the cutting shaft by climbing into the feeding chamber it is recommended to access the cutters through the machine door located at the front of the machine. The shaft can be rotated manually by turning the motor v-belt pulley.

BJ5-620

Maintenance

45 of 73

Image 45

Contents SXS Extreme Duty Shredder Shipping Info Storage Storage, Disposal, TransportationDisposal TransportationTable of Contents Safety How to Use This ManualSafety Symbols Used in this Manual Responsibility General Safety RegulationsPage Remaining Risks BJ5-620 Safety Page Models Covered in This Manual Functional DescriptionGeneral Description Mechanical SectionTypical Features and Components Machine Standard ExecutionMaterial In-feed Additional In-feed Device In-feed HopperDrive Rotor, Cutters, and Bed KnivesRotor, cutters, bed knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Safety Markings Belts and Ram GuardsPersonal Protective Gear Re-operation Emergency Stop ButtonUnloading and Installing the Machine InstallationUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Initial Start-up General AdviceChecking the Rotational Direction Machine Check Prior to Start-upPage Operation Procedures OperationStart-up Emptying the Screen Hydraulic Set-up 12ml / r ec Shut-down Switch OFF MachineMaintenance Preventative Maintenance ScheduleMaintenance Plan Preventative and Corrective Maintenance Cleaning the MachineChecking the Protective Devices Replacing the Gear Box Replacing the RotorDismounting the Rotor Mounting the Rotor Replacing the Main BearingsDismounting the Main Bearings Lubricating the Main Bearings Mounting the Main BearingsShift Operation Replace Lubricant Check Lubrication IntervalsCheck lubricant quality Replacing or Refilling LubricantReplacing Lubricant Refilling lubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Tightening Torque of the Screws Replacing the ScreenHydraulic Screen Support optional Checking the tension force of the V-belt BeltsCentres and 16mm sag Profile section Efficiency of x Newton LbsChecking V-belt condition, replacing V-belt Re-tensioning and relaxing the V-beltReplacing and Checking the Cutting Knife Mountings Working on the Cutting KnivesTorque Grade Bolt type Checking the Condition of the CuttersDismounting the Cutter Holders Dismounting the CuttersDismounting the Bed Knives Mounting the Cutter Holders Make sure that the cutter holder fits properly Mounting the CuttersMake sure the cutter fits planar in the seat Mounting the Bed Knives Adjust the gap between cutter and bed knife to 0.8-1.0 mmSharpening Cutters and Bed Knives Setting the Cutting KnivesFix the knife cover plates BJ5-620 Maintenance Transporting and Storing the Cutting Knives Hydraulic MaintenanceHydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Appendix Warranty ReturnsReturned Material Policy Credit ReturnsTechnical Specifications Cutter mounting Drawings and DiagramsBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram SXS Spare Parts ListKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Pos Description Standard Supplier Hydraulic Unit Spare Parts ListSterling, Inc Th Street New Berlin, WI Technical Assistance