Sterling SXS Series specifications Mounting the Rotor, Replacing the Main Bearings

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Mounting the Rotor

1.Before starting, clean the bearing seat surfaces and check the key.

2.Lift the rotor using suitable lifting and stopping equipment and place carefully into the bearing seats.

3.Attach the bearing housing (Pos.) to the bearing seats using screws.

4.Put the gear onto the rotor axis.

5.Put back the rotor mounting slot cover plates.

6.Put in the screen.

7.Pull on V-belts and adjust the V-belt tension force.

8.Attach the V-belt.

9.Carry out a test run.

NOTE: If the spare rotor is delivered without bearings, the bearings MUST be mounted first.

Replacing the Main Bearings

The main bearings of the machine are designed so a bearing replacement is necessary only in exceptional cases. Dismounting and mounting of the bearings requires specialist knowledge and a careful working method. In addition to the following advice, please observe the instructions given in the installation manual of the bearing manufacturer or ask the service department for help.

The bearings mounted in this machine are indicated in the spare parts list. A suitable pulling- off device is required for dismounting and mounting the bearings.

Dismounting the Main Bearings

1.Dismount the V-belt cover.

2.Dismount the V-belts.

3.Dismount the gearbox.

4.Pull the distance sleeve off the rotor axis.

5.Remove the screen

6.Remove the rotor cover plates from the machine housing.

7.Screw in hooks on both shaft ends.

8.Hang on rotor on both shaft ends.

9.Remove the bearing housing fixing bolt.

BJ5-620

Maintenance

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Contents SXS Extreme Duty Shredder Shipping Info Transportation Storage, Disposal, TransportationStorage DisposalTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility General Safety RegulationsPage Remaining Risks BJ5-620 Safety Page Mechanical Section Functional DescriptionModels Covered in This Manual General DescriptionMaterial In-feed Typical Features and ComponentsMachine Standard Execution Additional In-feed Device In-feed HopperRotor, cutters, bed knives DriveRotor, Cutters, and Bed Knives Rotor cutter Screen and screen support Discharge of Shredded Material Hydraulic Ram Safety Features Personal Protective Gear Safety MarkingsBelts and Ram Guards Re-operation Emergency Stop ButtonRequirements at Application Site InstallationUnloading and Installing the Machine Uncrating the EquipmentElectrical Connections Connection of Emergency Stop Button Machine Check Prior to Start-up General AdviceInitial Start-up Checking the Rotational DirectionPage Start-up Operation ProceduresOperation Emptying the Screen Hydraulic Set-up 12ml / r ec Shut-down Switch OFF MachineMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the Main Bearings Mounting the RotorReplacing the Main Bearings Lubricating the Main Bearings Mounting the Main BearingsReplacing or Refilling Lubricant Lubrication IntervalsShift Operation Replace Lubricant Check Check lubricant qualityReplacing Lubricant Refilling lubricantBJ5-620 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Hydraulic Screen Support optional Tightening Torque of the ScrewsReplacing the Screen Profile section Efficiency of x Newton Lbs BeltsChecking the tension force of the V-belt Centres and 16mm sagChecking V-belt condition, replacing V-belt Re-tensioning and relaxing the V-beltChecking the Condition of the Cutters Working on the Cutting KnivesReplacing and Checking the Cutting Knife Mountings Torque Grade Bolt typeDismounting the Cutter Holders Dismounting the CuttersDismounting the Bed Knives Mounting the Cutter Holders Make sure the cutter fits planar in the seat Make sure that the cutter holder fits properlyMounting the Cutters Mounting the Bed Knives Adjust the gap between cutter and bed knife to 0.8-1.0 mmSharpening Cutters and Bed Knives Setting the Cutting KnivesFix the knife cover plates BJ5-620 Maintenance Transporting and Storing the Cutting Knives Hydraulic MaintenanceHydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyToo many fines in shredded Reduce feed quantity Hydraulic Troubleshooting Credit Returns Warranty ReturnsAppendix Returned Material PolicyTechnical Specifications Cutter mounting Drawings and DiagramsBed knife fixing Rotor Assembly Drive Ram Ram scraper SXS 1500/2000 Standard Hydraulic Diagram SXS Spare Parts ListKnife rotor ø660x1500 Electrical parts Knife rotor ø660x1900 Pos Description Standard Supplier Hydraulic Unit Spare Parts ListSterling, Inc Th Street New Berlin, WI Technical Assistance